GREAT QUESTION
Hey Indy, I'm 76 yrs old and need T H E most reliable sled. Would 2018 800 155/163 be most reliable if I could find on. were the cyl/piston best on them?? Thanks ahead Texasron.
And very complicated to answer.
My ( personal ) answer would be the 850 hands down my a country mile !
Reason is as follows. ( personal Answer )
On the 2018 800 motor I would ......
#1- would do polish Hone the cylinder so in trail form the Pistons will go 10,000 miles plus. 2500 to 5000 mountain miles.
#2 - remove the stock single OEM PTO bearing and switch it to a double Koyo set-up and machine a locker in the case.
#3 - machine 8 oil slots into the bottom of the rods
#4- remove the upper crankcase check valve and run without it.
The ( 2109 ) 850 I would ......
#1- polish hone the stock cylinder so so in trail form the Pistons will last 10,000 miles plus... 2500 to 5000 mountain miles.
#2- lock ring the factory PTO bearing and into the case.
#3- machine 8 extra oil slots into bottom of the rods.
#4- remove the center upper case check valve and run without it.
#5- machine 2 tiny groves into the crankcase area to get more oil to the 2 center bearings.
So you ask the question........ ( why pick the 850 if you are going to update both motors the same way? ) ?
The reason is the electrical system in the 850 is off the charts better then the 2018 and older 800's
The electrical system on the 2015 thru 2018 800 sleds is absolutely horse chit !!
And the 2015 thru 2108 8000 sleds have more dependability problems because of electrical demons then motor problems by a country mile.
SO MANY THINGS ABOUT THE 850 THAT ARE BETTER.
I LOVE THE 850 !!
Ohhhhhh..... I also found a few more details on the PTO crank seal that Polaris updated mid production.
I have pictures of both seals.... Big difference same part number.
Dan