Is anyone still around? Gus, devil, Tony??
Been away for a while due to an eye injury. Maybe I can help with a few of the above questions.
Andreas83: Fuel pump question.....more than sufficient. Actually kinda big, but the current draw isn't too bad at low pressure.
Powerjets: The Jack Harris Auto Body(clippard style) work excellent. very affordable too.
vendetta: Ditto on what Bryter said. I was able to set my idle pressure down to 2-3 psi and things worked just fine. If you are still flooding then your float needle/seats may need to be replaced or may be too large. I was able to hold 8psi with 1.8mm needle/seats under calm test conditions.
Also a few suggestions on getting DC out of an AC system. I agree with the bridge rectifier concept. I love em!
However, I personally do not ground the DC because most AC systems in sleds have been grounded somewhere and when you ALSO ground the DC side of a bridge rectifier, then you will short half of your AC wave form. You meter the correct voltage but the bridge and or stator can get overheated. Worst than that you only have 1/2 the electrical power to run pumps or?
One other suggestion is buy a bridge that seems to have stupid high voltage specs. I like to use a 25-40 amp, 600-1000 volt(PRV). The high voltage spec is not required for our circuits, but it takes a bigger static hit that will pop a lower voltage rated bridge. I never worry about it once it's installed/heat sinked.
I suggest connecting pumps to positive or negative wires directly and do not rely on chassis connections. With that being said, I do like to run a wire between the engine, airbox, and chassis to help with any static high voltage type charges only. Electrons are interesting critters and can and will get you into any trouble they can.... if not managed well.............LOL
As always, I do enjoy this thread as I am always learning from the folks willing to help us out. (Gus, Brycter, Outlaw, etc)