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It's a sad day

3000+ hard miles on two 11s. Both have ran spot on all their life. Just tore one down because I put a 900 in it. 3500 miles and piston and cylinders look perfect. They look as good as they did on day one. No scuffing at all

anyone else have some good news like this? something to get that ugly feeling out of the bottom of my gut.
 
tore into my motor yesterday to find a cracked cylinder skirt.2011 with 1400 miles sled came off warranty oct 6/12. ordered rkt pistons right before i tore into it....to little to late. on a lighter note i was bragging to kelsy about how i ride with a bunch of pros and none of us have issues lol. have oil pump turned up, mix oil in gas, always warmed up to 120 blah blah blah. really sour that these dam mills dont last. p.s. sled ran perfect before i tore it down.
 
Talked to the gurus today

Went to the Sled Show in SLC today, talked to many experts Polaris, mtnkt, slp. Notice that BS's pistons are fine, it isn't sloppy pistons smacking the skirt that made crack it. It was the cylinder expanding and contracting that made it crack. A long rod fix wouldn't have changed anything. A beefed up skirt might have. Would mountain tek's fatter piston made it worst, perhaps a seizure. Polaris put sloppy piston in there for a reason. It's the short blocks cooling problem causing the expanding/contracting cylinder that is causing all the problems. I have no solution for this problem. How do we keep the motor cool enough so the cylinder stay the same size? That's the $2900 question. What do ya'll think?
 
Went to the Sled Show in SLC today, talked to many experts Polaris, mtnkt, slp. Notice that BS's pistons are fine, it isn't sloppy pistons smacking the skirt that made crack it. It was the cylinder expanding and contracting that made it crack. A long rod fix wouldn't have changed anything. A beefed up skirt might have. Would mountain tek's fatter piston made it worst, perhaps a seizure. Polaris put sloppy piston in there for a reason. It's the short blocks cooling problem causing the expanding/contracting cylinder that is causing all the problems. I have no solution for this problem. How do we keep the motor cool enough so the cylinder stay the same size? That's the $2900 question. What do ya'll think?

VFRtrader, Yes heat has been one of the other underlining concerns but several of the engine builders believe that a longer rod has a small enough change to allow for additional cooling even though the port timing has only had a slight change and the new 13's have slightly altered port timing now too. Only testing time will tell the true out come on the long rod motors and on the 13's. Obviously Carl's big bore kit appears to be a permanent fix but it is pretty costly and should not be needed.
 
I agree with VFtrader on this cracking and ring flaking. Heat is a motors number one enemy. How close do you monitor your motor temp while riding? I have a 12 163 pro and only had it since march last year and put 230 miles on it, but i watch my motor temps really close when i ride on hard pack. My old
d7 rarely got above 130, running down groomed trail without ice scratchers, and this pro with ice scratchers will hit 150 in a hurry. I dont like it but i try to keep it in the low 140's as much as possible. Just a thought. :face-icon-small-dis
 
I do not remember having all these problems when we had steel lined cylinders .
How many guys running turbos have torn down to check cylinders ?
Maybe we need some one to make a replacement mono block or a seperate cylinders other than poo . My thoughts are still bad casting material ?
 
That sucks i have a 12 pro my next and only mod will be another 2 year waranty. I will treat this thing like my 600 as far as warm up. I have been warming it two 90 and shut off. I do little stretchting and get dressed shoot the chit. I then retart let temps get two 90 and baby machine until 120 and 5-6hrs of wfo. Two thumbs up with the track trim thank u f bomb.
 
Went to the Sled Show in SLC today, talked to many experts Polaris, mtnkt, slp. Notice that BS's pistons are fine, it isn't sloppy pistons smacking the skirt that made crack it. It was the cylinder expanding and contracting that made it crack. A long rod fix wouldn't have changed anything. A beefed up skirt might have. Would mountain tek's fatter piston made it worst, perhaps a seizure. Polaris put sloppy piston in there for a reason. It's the short blocks cooling problem causing the expanding/contracting cylinder that is causing all the problems. I have no solution for this problem. How do we keep the motor cool enough so the cylinder stay the same size? That's the $2900 question. What do ya'll think?

here you go

http://www.mostwantedperformance.com/performance-enhancement-kit.html

same thing different company

http://www.terraalpsracing.com/product/thermostat-kits
 

The bottom/lower half of the cylinder/engine is where these failures are occuring... The lower half of the engine runs MUCH, MUCH cooler than the upper half and is also not subjected to any combustion process (read...MUCH less stress on itself)
Most of the heat and fatigue occurs inthe upper half of the cylinder not the lower.. The failures are in the lower half...:face-icon-small-dis

What the lower half, as well as the upper half, share is a piston STOP and direction change.. When this occurs with the upper half (TDC) it is under VERY high pressure, when it accurs at the lower half (BDC) , it is under MUCH lower pressure.. MUCH.. Again, these failures occur on the lower half not the upper..
So, while the cooling design of the cylinders is not ideal, the cylinder cracking is not from this. It is from a piston (unsupported) changing directions and "smacking" the lower skirt.. If you smooth this "smack" you will fix the issue..

Polaris uses a loose piston because it has to conform to a "standard" of prolonged testing without failure in order to meet regulations.
With a normal fitting piston, this test fails.. with a loose piston , it passes..And, this is related to the cooling design.. but the failure is NOT skirt crack, but a piston seizure.. remember the early Dragons? They would seize up for no apparent reason... Then Polaris "UPDATED" your Dragon.. and the seziure lessened right along with your power!:face-icon-small-win

Fix the piston and the skirt failures will diminsh.. The question is.. Is your skirt already fatigued??
 
forgot to add along with the cracked skirt my ring were flaking pretty bad by all the locator pins.
 
Man that's a loaded question!

No DOUBT!!

Doobie.. I am sorry to hear about your engine.. I do remember our phone call.. You can cancel the piston order if you wish.

I would HIGHLY recommend getting the updated Fuji crank from Northern Crankshaft IN MN..
You can get your cylinder welded OR get the 2013 case and cylinder
Let me know if I can help out...

Kelsey
 
thx kelsey, i have a good dealer. going to try warramty 1st, if its a go i will still be installing your pistons. if its not im going to move towards your 858 kit. whats the turn around on your kit? can you fix the crack in the cyl before boring?
 
Polaris uses a loose piston because it has to conform to a "standard" of prolonged testing without failure in order to meet regulations.
With a normal fitting piston, this test fails.. with a loose piston , it passes..And, this is related to the cooling design.. but the failure is NOT skirt crack, but a piston seizure.. remember the early Dragons? They would seize up for no apparent reason... Then Polaris "UPDATED" your Dragon.. and the seziure lessened right along with your power!

Kelsey,

Why are Beamslayer's pistons and cylinders fine, no skuffing, therefore, no seizure? I'm not disagreeing to your comments, but just asking a question. Was the 08 Dragon single ring pistons tight and the 10 update put in loose pistons? Was the "no apparent reason" seizure do to tight pistons and cooling issues? In your opinion, what is the true issue with the Pro motors? Just a sloppy piston only? Or does the small block have a cooling issue? And the cranks. Thanks for your input.
 
thx kelsey, i have a good dealer. going to try warramty 1st, if its a go i will still be installing your pistons. if its not im going to move towards your 858 kit. whats the turn around on your kit? can you fix the crack in the cyl before boring?


Yes, we can fix the crack.. Turn around is abuot 5 weeks on the 858 kit
 
Kelsey,

Why are Beamslayer's pistons and cylinders fine, no skuffing, therefore, no seizure? I'm not disagreeing to your comments, but just asking a question. Was the 08 Dragon single ring pistons tight and the 10 update put in loose pistons? Was the "no apparent reason" seizure do to tight pistons and cooling issues? In your opinion, what is the true issue with the Pro motors? Just a sloppy piston only? Or does the small block have a cooling issue? And the cranks. Thanks for your input.


Beamslayers pistons are not fine, they are collapsed at the skirt.. and his cylinders are not fine either.. they are cracked..

Yes, the 08 was a single ring piston with a high compression head and made better power than anything since..

The no apparent seizures wer due to many things.. mainly the 4 injector calibration among other.

Pro motor issues??? Many issues, but the piston is the biggest issue IMO.. once you fix it and add more oil, the engine is much more reliable and makes more power as well.. but, there are other issues present as well..
Crank.. 2011-2012 = Mape' crank.. sub standard bearings and loose tolerances... 2013=Fuji Crank.. much better...
Cylinders?-->>cooling design is not great.. stagnant flow and other issues..
 
I too decided to tear down my sleds to put in RK Tek's pistons and found that my '11 with 2,000 miles has a cracked cylinder on the intake side between the skirts.

Crackedcylinder.jpg
 
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more pics from SkiB's sled

from the 11 with about 2k miles

P1040791.jpg



P1040790-1.jpg



P1040789.jpg





P1040788.jpg




another pro with a brand new motor...top of cylinder bolts
P1040759.jpg
 
Man you guys know how to make me nervous about my 13... Oh well got 2 years of warranty and my M for a backup.
 
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