Pics of all these handmade units would be greatly appreciated. The "over-building" part is what I'm trying to avoid in planning this. Yet make it strong enogh to hold up to abuse too.
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we need some phots guys. I am going to put a ad up asking for free or cheap steel to build it with. and i can weld it al my house, the wood top is going to be the $$ part...
Planning to build a steel one myself to, people just want a fortune for any deck, $1000 for a steel deck is crazy! I wouldn't worry about weight, a steel one might weight about 200lbs extra? If your that close to being overloaded, you shouldn't be hauling it in the first place. Even with a 600lbs deck, 2 sleds, gear, etc you wouldn't be at more then 2,000lbs and that's generous, which a 3/4 or 1 ton can haul just fine. Plus I figure you can build a quality steel deck for under $400 and maybe a weekend of your time?
Can you just set the (headache rack)sled deck you are biulding on the box rails or do you have to have legs installed.