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XP Turbo

I like your comment fack. I am always looking tolearn more and hear constructive critizim. The reason everyone like efi is just becuse of the simpleness of fuel mapping and less parts. there is no differnce in boost up between the two. You should be able to do the same as efi manually it just takes a ton of work knowing you needles, placement of needles, jets and calibration. Most people dont want to spend extra money to try everything. And by experience the xp is a mother to work on. Everything is so stinking TIGHT!!!!
 
just for curiositys sake Fawk how much turbo kit experiance do you have? some of your claims are a little unrealistic
 
Waaaaaaay more. :D

I don't know how many Doo's were XP's this year but I talked to a Doo service rep and he said there are about 2000 dealers and each dealer averaged 150 sleds. That is 300000 for the first year!
 
The carbs work. With the current ski doo system it is hard to adapt a turbo fuel system. A lot has been done to try and replace the existing flat slide carbs with 38 mm round slide carbs to get more adjustment out of the them. This worked for turbo purposes but the round slides don't perform as well in the bumps and they are too sensitive to the higher fuel pressures required for turbo fueling. The only way to get the adjustability you need to a make a turbo system work in the bumps, in the air, and out of the hole is to add an external adjustment to the pilot circuit as well as the proper venting. You still have to make the adjustments by hand but now you have an option that before you didn't on the ski doo. It's not a matter of reinventing the wheel but simply having the right parts in the right combination that make this all come together. Many people have given up on these because they could get it to work in certain places but not others, but there are still a few out there who swear by carberators and keep what they do guarded. There's no doubt that it's not perfect but I haven't seen an efi system that works perfectly either. I am going to order a sled. When is arrives it will take me about a week to get the kit built and then I'll start working the bugs out. I'll post pictures and videos and try to keep things as open as possible at that point. There's no doubt that efi and especially direct injection is on the way for ski doo but not for a couple more years. Until then we've got carbs.

-Fack
 
Since this kit could be running a bit higher boost, what are your thoughts on the waste gate and blow off valve? Is a waste gate sufficient or would you put a blow of valve on as well?
 
Right on Fack. I would really like to someone share thier setup with us. To many people trying to keep it a big secret when really it wont affect thier business in the long run.
Some people think this sh!t is black majic but it really isn't rocket science.
keep up the good work guys
 
I am spending 6 G's on a guy that DOES build turbo kits for a living, because if it fails, so does his "living". Seems he has a little more incentive to make his kit work and not only that, he has had way more experience than the part-timer. And "secrets" are absolutely VITAL to a small business, anyone that says less does not understand the concept of business.

BRYCETER...........any vid. clips yet??????????????????
 
The carbs work. With the current ski doo system it is hard to adapt a turbo fuel system. A lot has been done to try and replace the existing flat slide carbs with 38 mm round slide carbs to get more adjustment out of the them. This worked for turbo purposes but the round slides don't perform as well in the bumps and they are too sensitive to the higher fuel pressures required for turbo fueling. The only way to get the adjustability you need to a make a turbo system work in the bumps, in the air, and out of the hole is to add an external adjustment to the pilot circuit as well as the proper venting. You still have to make the adjustments by hand but now you have an option that before you didn't on the ski doo. It's not a matter of reinventing the wheel but simply having the right parts in the right combination that make this all come together. Many people have given up on these because they could get it to work in certain places but not others, but there are still a few out there who swear by carberators and keep what they do guarded. There's no doubt that it's not perfect but I haven't seen an efi system that works perfectly either. I am going to order a sled. When is arrives it will take me about a week to get the kit built and then I'll start working the bugs out. I'll post pictures and videos and try to keep things as open as possible at that point. There's no doubt that efi and especially direct injection is on the way for ski doo but not for a couple more years. Until then we've got carbs.

-Fack




You are worried about tuning off idle for good throttle response, here is my take on it. It is going to become worse with altitude you do loose a fair amount of static compression at 8000 feet. Ever notice you sled is easer to pull over at the top of a mountain as compared to the parking lot. When you crack your throttle from a idle you exhaust pressure is going to build to 3-5 psi before you make any boost. Now because of this you are letting a lot less fuel into the motor. To give you a idea of how much less fuel you need on a Dragon I did last year I had to drop the fuel pressure from 65 psi to 32psi, the fuel controller I used can’t pull fuel through the injectors.

Now here is the kicker, most folk are running +110 octane fuel, it burns slower and takes longer to light, the flame front is a lot pokier. Ideally your max cylinder pressure should occur around 15 degrees past top dead center, it is probably happening at around 25, I am not sure on the numbers but you get the idea. Because of this your tuning window for crisp response off idle has just become smaller and you have to go lean. It is over looked but timing control is needed, advance it at the low end and pull timing at boost.

“control is power” ( I think that statement comes from Burt at straightline 1320)

I am going to play with it next year, Dobeck has a gen 3.5 box that should do timing or Rapid Bike III is another choice. The biggest reason I like EFI is you’re A$$ has to be on the seat with the engine running to tune it.

I play with turbos till kill some spare time in the evening after the wife and kids are passed out, it keep from boozing it up to much. I still have a lot to learn and always will.

Fack I do not know where you are coming from, a few times you have been asked about the kits you have built, but no reply. Yet you are going to build a kit that will work better then the ones available, in one week……….. Ah ya sure ya are…………….. you got lots to learn yet buddy, give it 10 years.

Most but not all of the turbo builders I have talked to are pretty open to sharing ideas, just as long as they feel you are not going to steal a hunk of there market from them and not post what they are testing or trying. For the most part they are bright dynamic hard working people. I like Brycters light harted posts and if I was looking to buy a kit I would be calling him, I would like to find out more about the UFO that is running around with the 66 series hyper on it LOL.
 
heres a turbo xp, complete with DPM. Early season testing with 8psi boost on pump premium 91! DPM does work, and will allow the ecu to richen the mixture if it senses detonation before it pulls back the timing. Intercooled as well......not bad for 6 inches of snow on the road at 6000ft
SNOW068.jpg
 
glad to see the turbo thing spreading to the DOO market, it seems like with the ease of cat turbos just wanna stay away from the t-doo idea, but there not much harder to turbo than any other sled out there, just a lot of people are getting away from tinkering now adays, this is why all the bigbores are starting to go away, you can turbo, tinker less and make more power.

as far as that sled in the pics, I WANT MORE!!! that thing is gonna be killer in the steep and deep if she holds together! not gonna make anywhere near the power of a modded nytro, but its also got at least 100 pounds on the nytro, so it will be a real fun sled to play on.
 
heres a turbo xp, complete with DPM. Early season testing with 8psi boost on pump premium 91! DPM does work, and will allow the ecu to richen the mixture if it senses detonation before it pulls back the timing. Intercooled as well......not bad for 6 inches of snow on the road at 6000ft
SNOW068.jpg

More details please. Some close up pics of the turbo system. Whose kit? How much? Did you install it?

thank you
jeremy
 
Well that was a interesting read, a little passion with some good dialog. I think that the main point being turbos are hard to beat and we would all love to see a great turbo xp 800 on the mountain with out having dirty hands.

Here is my 2 cects on EFI vs Carbs on a turbo 2 stroke, they both have good and bad points to them.

As you all don't know me I will give you a little look at why I should be able to comment on this subject.

Had my first turbo sled in 1988, first efi turbo 1990, first Propane turbo 2 stroke 1994 and have owned about 18 turbo'd or supercharged sleds since.

Most of these sleds I built my self, a couple kits where built by other companies. Thought that I needed to explain this or my points would have no validity, not saying that I am an expert but I have put 100's of gallons of fuel through trubo'd 2 strokes on my 500 hp eddy current dyno.

Pros for EFI are, once you have a system they are easier to tune, need less if any tuning for temp or altitude. No flooding when in the bumps or backing off the throttle at high boost. Bottom line hard to beat a good efi turbo.

Pros for Carbs are, the stupid old carb is actually very smart. They (carbs) understands air flow, that is something that current snowmobile efi's don't do. This makes a kit run more consistent on engines that are the same but one might have more miles or have different porting or even a aftermarket pipe with very little to no tuning. To word it in simple terms, more air more fuel. Less electronic parts to have issues with which makes to a little more user friendly for the back yard mechanic.

Cons for EFI, expensive to do the R&D, hard to get a kit that just bolts on with no initial fuel tuning. Lots of electronic pieces to rely on.

Cons for Carbs, hard to get rid of the flooding issues, need to be tuned when changes in altitude or temp unless the carbs still have the DPM, part throttle boost can have lean problems if not set up just right.

I'm not even sure which one is the right choice, the last turbo 2 stoke I had was a 800 rev with constant velocity carbs (like the ones on rx1) these have a place in the turbo world as well. I guess the key would be to go with some ones kit that you have ridden with in the steep and deep and not just look at how well it goes straight up the mountain, carbs or efi it has to run every time you hit the throttle.

As for back pressure on a 2 stroke it does get tricky, I like to run 5 psi over boost. More than that and the power goes up but reliability goes way down, less than that and you loose a little bit of power. Variable exhaust turbo's make this even more fun to get just right.

Intercoolers that don't have fans on them are almost useless once heat soaked i agree, not much air flow under the hood in the deep stuff. The best thing that I have found is to use a air to water intercooler, taking the water from a separate system that uses the snow to cool the water from the intercooler can give some great results.

A good kit needs a custom pipe that is a little thicker with no flex seams.

I am interested in a great running xp kit, if someone has one that I think has all the right development behind it I would fly or drive to where it is built and ride it before buying.

There are some great builders out there and some not so great, my hat goes off to anyone who has spent the time to make a turbo 2 stroke work day in day out carb or efi.
 
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