Sorry man, but this is pretty hard to read.. paragraphs would help..
You just need more practice...or another brownie...
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Sorry man, but this is pretty hard to read.. paragraphs would help..
Any updates ?
AK, no doubt a longer rod will lessen side load... but lessening the side load and stating that there is a side load issue are 2 different things and ,it appears, that they have been lumped into the same "problem area"..
Just because something can be improved up (rod ratio)does not mean that the current set up is problematic or flawed.. agreed? so to state that there is a side load problem is questionable..
The Cat has a lesser rod/ratio (same bore and stroke and a heavier piston)) yet has no skirt or piston failures as a result.. so, this would make a good case for the rod ratio being fine.. agreed?
You MAY rspond with " Yes, but the cat cylinder skirt walls are thicker" which would be correct.. so, does this mean that Cat does have a rod/ratio problem and the thicker skirts are masking it?
OR does it mean that there is no rod ratio concern and that the issues are piston and cylinder related (Polaris) and NOT a result of the rod ratio?
If the latter is the case, then the problem is NOT rod/ratio but piston and cylinder related.. I can fix the piston issue (and do) but the cylinder issue would require case and cylinder modifications which, I feel, is out of the feasible price range and work for the consumer.
So, what are your thoughts on the above??
I will also mention that BRP has even a lesser rod ratio then Polaris or Cat and they never break skirts either..and that the 858 with thinner skirt walls, has not broken a skirt on the piston or the cylinder.
Thoughts?
--Quote--
When your going to a big bore version of an engine that already has known side loading issues it becomes even more critical to the longevity of your product that you address all of the known issues to ensure the longevity of your product.
-- Cat 800 has same bore x stroke as Polaris CFI2. Cat BB is substantially larger at 925cc compared to Polaris BB 858. So, what side loading issues are you talking about?
--It is not about "side loading" as much as it is about actual piston design and engine lubrication. RKT seems to address the piston design issue and the CFI2 owner/rider needs to address the lubrication issue.
--IQRD originally said it was a prototype kit. That statement has since been edited.
--His statement still says it was a "one-off kit"
simply tightening cylinder bore clearence with a bigger piston doesnt fix it either...not on the cfi motors..polaris already tried that...piston swells and squeaks... and here is what kelsey posted when he wanted a low alt tester for his 858....-- Cat places wrist pin location at optimum position. I believe that is what RKT does with their custom design pistons as well. I believe the wrist pin location and piston clearance are the main key factors that are addressed in RKT piston kits.
--BTW, Doo 800 skirts are thinner than CFI2 skirts
--Cat skirts are not 37% thicker after bored out to 925cc
--CFI2 skirts are even thinner after bored out to 858cc
--Probably right about the CFI2 cylinder cooling issues
---Maybe---
--Turboed and modified CFI2 engines with stock pistons seem to be holding up longer because they make more power/heat thereby tightening up loose OEM clearances. If this is true, more OEM engines will blow operated by less aggressive riders and that are run in good snow for plenty of cooling. The cooler this engine operates-- the looser the piston clearance is -- the sooner the loose pistons are going to hammer the skirts off, aided by an improperly leveraged wrist pin location.
--So to fix top end of CFI2--
--Redesign cylinders/cooling system for better, more even cooling
--Redesign piston for proper clearance and wrist pin location
--or else just keep selling extended warranties
if you look close, its only in spots and was used to hold the o-rings from moving while assembled(have seen others do this and never an issue from it)..Im I the only one that sees silicone sealer on the inner head o-ring?
-- Cat places wrist pin location at optimum position. I believe that is what RKT does with their custom design pistons as well. I believe the wrist pin location and piston clearance are the main key factors that are addressed in RKT piston kits.
--BTW, Doo 800 skirts are thinner than CFI2 skirts
--Cat skirts are not 37% thicker after bored out to 925cc
--CFI2 skirts are even thinner after bored out to 858cc
--Probably right about the CFI2 cylinder cooling issues
---Maybe---
--Turboed and modified CFI2 engines with stock pistons seem to be holding up longer because they make more power/heat thereby tightening up loose OEM clearances. If this is true, more OEM engines will blow operated by less aggressive riders and that are run in good snow for plenty of cooling. The cooler this engine operates-- the looser the piston clearance is -- the sooner the loose pistons are going to hammer the skirts off, aided by an improperly leveraged wrist pin location.
--So to fix top end of CFI2--
--Redesign cylinders/cooling system for better, more even cooling
--Redesign piston for proper clearance and wrist pin location
--or else just keep selling extended warranties
With the turbo your forcing so much air/fuel through the engine that it negates any cooling issues you may have. Which makes up for the lack of cooling you have on a NA sled.
if you look close, its only in spots and was used to hold the o-rings from moving while assembled(have seen others do this and never an issue from it)..