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pretty much all cylinders go out of round as you heat them up...normal practice is to put deckplates on to pre stress them(simulate being bolted togeather on the motor) before finish boring/honing is done...also ..the cfi motors have very marginal coolant flow on the exhaust side due to the compact design and powervalves..means the already high heat exhaust puts even more heat into the cylinder..piston/bore clearence becomes evenmore critical...a thousanth to tight and she can squeak a piston..especially on a real long full throttle pull..or being a tick to lean, or...well you get the idea....
Yes it does, many things can cause it..slightly too tight of a bore to begin with(on the cfi4 motors polaris kept adding piston/bore clearence to try and alleviate this issue, problem is the looser the clearence..the more the piston beats the skirts to death.., to thin of a cylinder sleve(thin to begin with and now its been over bored right?), too lean of a fuel mixture, too fast of a heat up(jumping on cold and railing the throttle), can heat and swell a piston faster then the cylinders causing it to squeak, rings located to far down from the dome(can make the dome hold to much heat causing the piston to swell more)since the rings are there to seal the piston to the bore, but also to transfer heat from the piston to the bore wall where the coolant can take it out of the motor,ignition timing can cause it as can too small of a pipe outlet..tons of things can..as can any combo of the above....I'm talking more out of round than normal. A properly fitted piston (not a loose OEM) would just exasperate the issue.
I contacted a friend of mine that has one of these and told them they might want to pull the exhaust and have a good look in there.
And this would be exactly the reason (excessive cylinder bore distortion) Struther's has chucked the 800 CFI Monoblocks in the trash and uses custom built cylinder's for his 860 (CFI-4) and 900 (CFI-2) Big bore kits.
I dont understand how you can have a "prototype kit" and then come on here and make it public that it failed. Just doesnt seem to me like thats a smart buisness decision.
ya, I don't get that either.
First off, I want to make it clear- I am not bashing a product here. I am posting my objective experience with a product. Lots of people are asking and contacting me regarding how the kit ran and I, as a long time member here on Snowest and a shop owner I feel obligated to set the drama aside and simply post the facts.
When the 858 motor first got out on the snow, it ran great once the fueling was dialed in. Pulled massive track speed, motor sounded very healthy, everything was good. Then, I lost a rod bearing after about 50-60 miles. Crank was done. At this point, the sled needed a new piston on the mag side (mag rod bearing scored it up) but already had some scuffing on the PTO piston as well. This concerned me but I was assured that it could be run again once it was cleaned up a little with a scotch brite pad.
The cylinder also had some interesting scoring...I have my opinion about it, RKT has theirs, I suppose the cylinder plating company would have one also. I will let you form your own.
I then rebuilt the motor with a new crank and 1 new piston. It ran great, again, for about 5 rides or so, then started losing power and compression slowly. I dissembled the motor to find 2 heavily scuffed pistons and the cylinder looking and feeling worse than before.
I believe that there are some problems with this kit that can most definitely be solved, but it has been brought to my attention that people are being informed that the sled ran great for a lot of miles and is still running. The 858 kit got a total of just under 350 miles on my sled the 2 times it was installed. I have since reinstalled a stock cylinder and pistons with my previous head and pipe setup. I do not want people to be misled or under the impression that the kit had no problems. I will be sending the pistons back to RKT for inspection.
Normally I would have continued to keep all this to myself but I feel morally obligated to the industry and my shop's reputation to put the facts out there and let them speak for themselves. This kit DID RUN GREAT but it does have problems that need to be addressed and to be honest I am sure RKT will address them and have a good running, cost effective bang-for-the-buck kit. This was a one-off kit.
I want to make it clear that there is nothing wrong with the sled as far as snow ingestion, belt dust ingestion, oiling, etc...a picture of my stock piston with 2438 miles on it will attest to that..no significant scuffing or wear, in fact they looked pretty decent and still made perfect compression.
Stock piston, intake side (STOCK 2011 PISTONS, THESE ARE NOT THE 858 PISTONS)
Stock piston, exhaust side
RKT 858 cylinder
Inevitably there will be people bashing me or disagreeing with my choice to post this here...but I got into this business for a few reasons with a set of specific principles and morals and I do not want to be responsible for people being misled or misinformed. Flame away.
Kelsey, maybe to help clear the air you can comment on what you found to have gone wrong with this particular install? was it an install/tune failure or was this particular kit set up slightly different by you to test something, or maybe setup to what you have working at higher elevations and at these lower elevations it needs a slight tweek to work?..I am looking to do a kit on mine and want to see everybodies stuff..good,bad, and ugly before I decide what to buy...
which is why if I was doing a big bore on a cfi I would be doing carl's kit...they have already been thru it before....
I am still waiting to see vids from all the BB kit makers showing their sled on the hill against both stock sleds(and I mean bone stock good running sleds) , pump gas turbo sleds, and other BB sleds...or trust worthy peeps that I know have a clue and will give an honest opinion of a sled they have rode..such as Eric(mountain Horse) or scott(Scott)...
RK t you had a nice rant on forums , I wonder how Polaris feels about you and Dan bashing their motor, afterall this one had over 2500 miles on it before the bb kit, just thinking
I am considering all kits out there kelsey, but I do admit the long rod kits have my attention...but carls 900 kit is the same as yours(stock rod) and that one interest me as well....as for what I see..yes I noticed no aluminum transfer..which means it wasnt a tight seize...makes me think maybe a thou tight on bore clearence, and possible that the ring end gaps were tight and touched...but chad said nothing about it breaking a ring either..as for my knowledge of it..chad can verify, I knew chad had installed it, knew he lost a rod bearing right afterwards..other then that, I knew nothing about it until it was posted up here..I too thought it was still on the snow running....As for me buying your kit..or anyones kit for that matter..it will take proof that they have the skirt loading issue figured out, that the motor is reliable, will perform as a 4 grand plus upgrade should and that they will stand behind thier product.., that it will work at my elevations, and at least comes with a complete list of everything in the kit and everything that will still be needed to make it work......thats fair isnt it?I am still waiting to see vids from all the BB kit makers showing their sled on the hill against both stock sleds(and I mean bone stock good running sleds) , pump gas turbo sleds, and other BB sleds...or trust worthy peeps that I know have a clue and will give an honest opinion of a sled they have rode..such as Eric(mountain Horse) or scott(Scott)...