Worked on the sled this weekend and got most of the heavy lifting done as far as the mods I have planned go.
First I installed the Ski-Doo Ambient Air & Engine Temp Module
http://store.ski-doo.com/product/846724/860201021/_/Ambient_Air_&_Engine_Temperature_Module
This module shows the outside temperature on the stock gauge cluster. By the description I was also hoping it would show an actual # for the engines water temp vs just the gauge bars. However I have yet to find out how to get a # for the water temp on the gauge, so maybe this module doesnt do that?
The Doo directions for how to install this are terrible in my opinion. It took me 2 or 3 hours to install this and 90% of that time was spent sitting trying to figure out where to plug this thing in.
The module above gets installed on the inside of the panels near the top of the shock mounts, and it gets plugged into a factory accessory plug on the other side of the sled near the back of the oil tank.
The above accessory plug is plugged into the oil tank from the factory, just to give it some place to sit without wobbling around. I did not know that, which was the reason it took me so long to find it and this was the main cause of this taking so long to install.
Finally doo's directions were very unclear to me on where they wanted me to install the temperature sensor, I know the directions called for using a template and doing some drilling. Since I could not make sense of the directions, I did not want to go blindly cutting holes in my brand new sled. Therefore instead I just snuck the sensor outside the left side panel, where I think it will work just fine, and I did not have to cut any holes in my sled.
Here is a pic of the sensor
And below is a pic of how it looks with the sled all put together
And for those who are curious, here is what the outside temp looks like on the gauge display.
For 140$ this thing is definitely a waste of money. But I think its kinda cool having the actual outside temp available on your sled, hence the reason I bought it.
Onto the Racwerx bumper. The directions that come with the bumper are pretty good so instead of going into any sort of the depth on the install, I will just show some pics of the install process below. I also cut of the front of the doo extreme skid plate, and put it over the all the bumper braces on the bottom for even more protection. I got that idea from backcountryislife
Overall, the bumper install went well, until I had to put in the last two bolts and the holes were not lining up at all. Without going into much detail, I made it work by just cutting two holes, and bolting it in. But I think a certain part was cut the wrong way, as if I followed the directions to a T, I woulda had to screw the bolts into a hole that was pointed 45 degrees off from where it was suppose too. So I flipped that part around which made the angels match, and drilled new holes so I could get the bolt in and made it work. I coulda just installed something wrong, but I feel there is only one way for this bumper to go together. Either way I made it work and I think it looks great.
As I was installing the bumper, I thought to myself a few times about how well thought out the design of this bumper is. I really like how it also uses the upper shock mount as a mounting point, this combined with it also being mounted to the bottom of the sled I think should make it much much stronger than stock.
I also installed the upper a-arm GNR brace. I am new to doo so I dont know all the terms yet, but I believe in the pic below you can see these helping support the engine module? They are the billet triangle pieces on the left and right side of the pic
So what else did I do to the sled this past weekend?
I defoamed all the panels
However I decided to leave on some of the foam with the foil on the exhaust side of the sled near the muff pot.
This way if the muff pot start rubbing into the side panel for some reason, it will first have to make its way through the foil covered foam, giving it some protection.
Finally something I think is very cool about the doo's is there clutch cover design.
Seeing as how this is the xm forum, I assume most people know this already, but like I said earlier this is my first doo so I am learning about the sled every day. But basically, the whole cover system is designed to use the air movement from the clutches spinning and suck in cold air from the foot well to help cool the clutches. Doo claims it reduces clutch temps by up to 30 degrees. Here is a quick old article about the cover for those interested.
http://mountainblog.ski-doo.com/new-clutch-cover-for-2012-sleds/
Almost forgot, I also installed the 2 cool vent that covers the front grill
Install took about 2 mins and the vent seems nice and should hold up well and most importantly keep snow outta the engine bay.
Future mods, which have yet to arrive at my door step. Roosterbuilt clutch kit and BM Fab boards.
Snow in the forecast this week!!! If it hold true I should get some more road miles, later this week or this next weekend!