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Sorry to hear your sled is down for the same thing as last year, i remember the story and cant imagine not riding when its time to ride
Take the engine apart, call around and find a decent crank and maybe some good folks here will chip in to help a good guy out, i will
You have $100 from me to fund the effort, its the least i can do
Also, i have a co-worker who is a diehard poo 800 nerd, he is in the same boat each year with the old 800 crank, you can take the sled to my house and we can tear it apart for you if you wish
Dont just put another crank in it. Get the cases fixed first. Indydan has a great program for 800 bottom ends. 1200psi is also a great source in Logan Utah. Or you can ditch the prone 800 and step up to a 1200, better reliability and way more power
Thanks for your ideas. If I had the money I would go with Indydan's kit for sure but due to unexpected medical bills for my son I don't have $1,300. Don't you just love doctors?
Some day I will have a twisted turbo M1000
or even a sled that will run for more than one season