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SOME THOUGHTS ON QuickDrive® BELT ISSUES

I don't know victory motorcycles as well as harleys, but a belt this short could possibly be used in the primary instead of a chain...I think. Correct me if I am wrong.
 
When i was doing maintenance on my 11, i had two broken off teeth on my drive sprocket in my chain case. This is the second time in two seasons (going into the 3rd). If i can break steal riding the sled like it was intended ( it is an assault) then, i doubt the belts will hold up. I am sue they will work great for the average guy. There is a reason the assaults in 2013 don't use the belt drive...
 
This is just my opinion, but, there is no one entity that tests products harder than John Q. Public. There are multiple reasons for this including; no professional mechanics on staff checking things over after every ride; uncontrolled environment operated in; very large amount of units in service on any given day; rider skill level and experience; etc,etc, etc. You can go on and on here. When any issue pops up post production, it almost always comes from the consumer for these and many other reasons.
 
Nugateau...

I'm not well versed in the bikes by a longshot... but don't see any of the bikes with a divorced engine/trany that would be able to use such a short belt.. the ones from the drive to driven are pretty darn long....this is why I dont think this belt was from a victory bike.




.


While looking online for the QD belt I found many sites listing the 3211146 as being a Victory part number, and as being substituted by the new polaris part number 2204967.

Here is a link to one of many sites showing it as being a victory part number(3211146).

http://www.partspitstop.com/KeywordProducts/Search?criteria=2204967

However I can't seem to find any victory motorcycle using it?
 
Here's one of two versions another brand uses , this one is coming on it's tenth year anniversary .

IMG_20121113_113903_516.jpg
 
IMO, it is pretty sad to hear of ANY failures this early in the season. We are two weeks in, and failures are popping up.
I think its safe to say that a fairly large percentage of units sold with the Quikdrive will experience issues at some point this season.

I really am forced to wonder why Polaris engineers would ignore the first rule in drive system design put out by the manufacture of the belt? It should have been extremely apparent that loads of a snowmobile would be considered above fairly low.
 
Absolutely not , it would shred belts , it also has a pair of roller bearings in the tensioner to keep even tension . Is it even possible to put a tensioner pulley on the Q-drive ?
 
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IMO, it is pretty sad to hear of ANY failures this early in the season. We are two weeks in, and failures are popping up.
I think its safe to say that a fairly large percentage of units sold with the Quadrivia will experience issues at some point this season.

I really am forced to wonder why Polaris engineers would ignore the first rule in drive system design put out by the manufacture of the belt? It should have been extremely apparent that loads of a snowmobile would be considered above fairly low.


Considering that only 1 out of 500 pro's have even seen the snow yet this year these reports of the QD belt shedding cogs is not a good sign. I fear this could turn into a real fiasco this season when the snow actually begins to fall and all these belts fail. Man I hope I'm wrong!!!

In about a month we will know if the Ostriches (those who prefer to stick their heads in the sand) or the chicken littles are right.
 
When i was doing maintenance on my 11, i had two broken off teeth on my drive sprocket in my chain case. This is the second time in two seasons (going into the 3rd). If i can break steal riding the sled like it was intended ( it is an assault) then, i doubt the belts will hold up. I am sue they will work great for the average guy. There is a reason the assaults in 2013 don't use the belt drive...


The Assaults come with a chaincase to give the riders different gearing options.
The QD has any number of gearing options this year as long as it is the one it came with. Polaris does not have belts or sprockets to change the gearing yet on the QD.

If you want to change your gearing it has to have a chaincase at least for now.

Has nothing to do with the strength of the QD or the chaincase.
 
Gees folks, where were you at last spring when "low inertia" drive was presented. Everything being noted now was going through my mind last spring as a possible issue. Now the crying? You should/could have bought the chaincase model RMKs. Just be happy you are on the greatest snow sled ever built and work through the teething issues. Polaris set on a course demanded by you the consumer and you bought in. Now live with it.
550iq
 
Here is my take on SOME of the belt quandry out there... This may be more than you care to read.


There have been a few photos posted of sheared final-drive belt teeth on some Polaris QuickDrive equipped 2013 PRO RMK's.

So that we are clear... There are only a FEW documented issues of stripped belt teeth at this point in time. This is not a widespread observation .. but certainly one that is much discussed lately.

There are plenty of riders out there on their 2013 PRO RMK's that have not had any issues with their QuickDrive belts... including some turbo riders like Matt Entz and Erik Woog.


527298_372957586112842_416627918_n.jpg

picture.php


Also, I hope that the P.I. engineers that may read this do not take this in any kind of an offensive way.. and If the assumptions I make here are off-base...please contact me by email or PM and I will make the necessary corrections.

I have also heard that Chris Burandt and Polaris RMK engineers that there had been some sheared tooth belt failures during development, and that this was worked out on production sleds for the 2013 MY.

The engineers said that the only "failure mode" that they saw with the QuickDrive belts was with seared teeth while under abnormally high shock loads well beyond the normal operation of sleds by consumers.

I believe these QuickDrive belt failures only represent a small portion of the units out there and for the most part, the QuickDrive will be trouble free....AND in the end.. only time will tell and we should have an accurate picture of system durability.

I have some, limited, design experience with Gates Poly Chain GT drive systems, outside of the snowmobile world.

The most recent drive CMX drives using the Gates Poly Chain drive have not experienced sheared toot failres that I have heard of... But the CMX system is a very different design than that of the QuickDrive. The C3 drive also differs in that it has a tensioner.

The tensioner as equipped on CMX and C3 drives, IMO, does NOT have as its primary function to adjust for a stretched belt.

Except for a minute initial & Permanent stretch... The Gates Carbon Poly Chain belts do not stretch for all intents and purposes... they will break before they stretch to any significant degree.

The primary advantage of a tensioner is to accommodate mfg. tolerances and tolerance-stacking inherent in a fixed Center Design and to accomodate different drive ratios.

Accurate tensioning methods will be crucial to getting proper performance from aftermarket drives... And is one of the reasons that some of the belts on older CMX drives were breaking...installer error in proper tension.

I also like the use of an inside idler/tensioner of the CMX drive compared to the backside tensioner of the C3 drive in terms of reliability.


Note: A tensioner can help to adjust for tension issues in a "fixed center" design and provide more optimal tooth engagement in cases where tolerance stacking, variations in manufactured measurements are present.

In effect, this changes the design to a hybrid-non-fixeddesign that can be adjusted to accommodate these variances.



Here are some of my theory's for these few belt failures that have appeared in consumers sleds.

1) The demo and Press units that were used last season were hand built units. Yes, they were made on the production line according to Polaris and I trust this info. But they would receive extra care and the original parts are most likely individually checked for tolerance in mfg. Which leads to...

2) Tolerance built into drive to accommodate fixed center. As you will read below.. over tensioning of a belt is the worst case for these belts... but a loose belt can also overly self tension.

By design, and as indicated by the fact that you can slide (using the guide tools) a belt/sprocket onto the shafts when unloaded... the factory has built in a bit of looseness to the system to accommodate tolerance issues.
Some of the belts that are shearing teeth may be a victim of this or the minor off-spec situations that are inherent in ANY mfg process of mass produced vehicles.

We are talking about 0.002" - 0.003" here!

I believe that the urethane drive sprockets that have been successfully used in Harley Davidson drive sprockets could be very helpful in this situation... they have enough "give" to allow for these minor off-spec issues (C 2 C dimensional variation) and also absorb shock loads of sudden braking, reverse spikes, or instant track loading from jumping etc.

The sprockets that are offered by http://www.supermax.net/ are a good example of this type of sprocket.. and there is a great technical discussion here as well... check it out.

picture.php




3) Operational-environment concerns... At high shaft and belt speeds debris or even water that could cause "hydroplaning" of the belt at high belt speeds causing over tension. This is not present in the final drives of belt-driven road bikes because of the relatively lower belt speeds of a large diameter tire/wheel.

This is where I believe that the use of vented or ported sprockets would be helpful. Unvented sprockets, may not allow for the exit of water/ice quickly enough to prevent hydraulic lifting of the belt around the contact-arc of the belt on the pulley... which could result in a destructive over-tensioning situation simultaneously occurring with less belt to sprocket engagement.

picture.php


4) Drive shaft wobble or bent drive shaft.
If the QuickDrive end of the driveshaft is not true and has some wobble to it... the belt will cycle through over and under tensioned issues. A new driveshaft that has suffered impact damage will run "out of round" at the sprocket... A simple dial indicator can verify how true the shaft is running.

Even a hit that only temporarily deflected the shaft can cause an over-tension situation to occur and could cause a situational failure of the belt or bearings.


Impact damage is more likely in a drop/roll situation where the drivers/shaft are more exposed to impacts than a stock installation. In this case... a D&R mfg may want to consider a bash plate/wedge in front of the driveshaft to minimize the possiblilty of impact damage/bending.

In the end, I still believe that most will have trouble free operation of their sleds this year...This is a discussion for those people that have posted sheared belt issues. I'm also confident that P.I. will cover most these low mileage belt failures under warranty on a case-by-case basis.
Great Post however i do dis -agree on one issue. The outside 3C tensioner apply s about 20% more of the belt to the top sprocket which is where stripping on the belt ocures, More contact area.. They also have not seen the Poo type belt failures..
 
Lets just say this happens to become a wide spread problem? Just for worst case thinking.

If this was to happen, IMO I believe that there will be a belt come out on the market for the QD Pro, that will hold up to what ever hard riding I can put it too.

In fact I am supprised that one has not poped up yet. We will see!
 
Considering that only 1 out of 500 pro's have even seen the snow yet this year these reports of the QD belt shedding cogs is not a good sign. I fear this could turn into a real fiasco this season when the snow actually begins to fall and all these belts fail. Man I hope I'm wrong!!!

In about a month we will know if the Ostriches (those who prefer to stick their heads in the sand) or the chicken littles are right.

Perhaps Polaris stumbed upon the cure to air pollution in Yellowstone. Sell em Quick Drive sleds, and they will never make it into the park. The first stop sign will take out the belt cogs. That is of course assuming that the driveshaft held together to get them to that first stop sign. Probably be a good place to set up a mobile polaris parts store/Starbucks.
 
-- #1 (the very first) rule in post #2 above from the Gates Manual specifically states:

"Do not use a fixed center design for power transmission drives. Consider

using a fixed center design "ONLY" for lightly loaded or motion transfer

applications."

--Polaris broke the #1 (very first) rule of designing a belt drive and apparently assumes the average user will not load the belt drive beyond a lightly loaded and/or motion transfer application. Appreciate the research here, as it needs to be politely pointed out a design change is in order.

--To assume the average user will not load the belt drive like Chris Burandt or others is ridiculous, as these guys
actually make, promote, and sell videos on showing people how to do it, not to mention aftermarket parts available.

--If a Polaris engineer can strip a belt while riding, I would think an "average" consumer out West could do the same. Just saying.

--

--All this being said, it should be easy enough to redesign, the cost will come from updating existing sleds.

I would have to say this tool has a purpose .

IMG_20121113_161232_378.jpg
 
According to Gates manual these failures indicate a basic design issue, not a belt issue. What seems to be happening is what Gates implied could happen if their design reccommendations were not followed. Clearly Polaris chose not to adhere to Gates first rule regarding fixed center belt drives. Aftermarket seems to have followed Gates basic reccommendations and their systems seem to continue to work just fine.
 
According to Gates manual these failures indicate a basic design issue, not a belt issue. What seems to be happening is what Gates implied could happen if their design reccommendations were not followed. Clearly Polaris chose not to adhere to Gates first rule regarding fixed center belt drives. Aftermarket seems to have followed Gates basic reccommendations and their systems seem to continue to work just fine.

can you explain further? Rules?
 
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