I am going to use the original shaft that came with my kits and turn it down on both sides so the idler wheels will move in 1" and then use a spacer bushing to make up the difference. Your 3 part axle fix and or longer bolt idea is just a band aid fix. You need to produce a wider moto link arm to properly fix this problem/issue. You have a good kit and once you work through a few issues it will be a reliable performer. I rode my 137 in 4 ft of snow and had a blast yesterday!
Here is a list of 6 updates I would recommend.
1 Wider motolink arm to clear idler wheels.
2 Need to address brake caliper pin attachment issues.
3 Make angle of rails adjustable for deep or low snow conditions. This is easily done on the rear link.
4 Billet or stronger ski bracket
5 Utilize two threaded spacers, the same that you use on your front wheel kit to box in the uprights making it stronger.
6 2.5" track option.
Thanks for the feedback
1
I see what you are saying but I beleive that would cause me complexity that would need addressed, if the swingarm was wider than the entire front linkage would have to be much stronger to handle the additional leverage forced.
I think a internal bottom bumper in the shock and a notch out of the swingarm where the idlers would hit would be much simpler and don't have to worry about a whole host of potential failures in the linkage.
2
We have a good fix coming for this, just need to test it more
3
You thinking like a limiter strap, with the new spring on the rear I am not sure it will need to be adjustable, it seems to work really well in all conditions, perhaps preload on the spring though.
4
The race billet ski block is pretty great for this but it may be overkill for the average rider. Durability and a rubber compound that works over the long run is key, a lot of handling issues arise when the rubber wears out.
5
This one is user preference, a lot of people including me enjoy the slight flex on the trail and in crusty snow. Most of the current flex is in the bracket itself.
6
This option is actually coming for 2018, we have a custom track being made from Camso, retains the great spring snow performance of the current track with a 2.5" center paddle for bottomless powder thrust, I can tell you that a spring on the rear arm actually was a better improvement in deep snow than any 2.5" track we have used but for the ultimate deep snow performance we want to offer both.