PV I have concluded that with that chassis and the stock front driver the perfect balance between windage through the front bulkhead area and still having driving or snow moving paddles is 2.1" to 2.15". On the 5.1 track that was cutting the paddle lug off just below the ribbed edge just enough that you could actually take that all off as one piece. That left enough thickness at that area to sink the #6 1" small head square drive screws until they were buried. If you drive them too far they bunch the lugs but just so they went in below the rubber. I've tried lots of varieties of screws in length and also leaving a hex head out for additional ice and stump grabbing but you couldn't really tell any benefit there so I've settled in on sinking the screw in completely. (hand cutter with generous dressing of wd40)
This gave a sled with zero clutch modifications between tests 4 and 9 MPH top speed on GPS depending on the snow condition and depth during flat lake style long range testing. It also made a difference of 12 sled lengths in heads up drag racing with two consistant test sleds for comparison. (most of that was actual leaving traction) This also increased my RPM's to a point that the known tried and tested Carl's clutch setup for this sled was actually about 1gram short on a normal day and almost 2 for the weight style they recommend if the snow was wet or the day was warmer. I could get 8700 consistantly (max read was 8800) and really feel like it is much stronger at 8450-8500 max with the twins.
The final two questions would be is there a handicap in deep snow hillclimbing and then overall track durability.
Most of my riding is in the mountains of Eastern Oregon (Eagle Caps 4000-7000ft alt) and South West Idaho (McCall 5500-8500ft alt) but we spend significant riding time on trips to Wyoming (Jackson, Alpine, and Afton 6000-10500ft alt). I've concluded for our types of snow there is zero fall off or deep snow detriment to this modification. What I don't know is if this would be a good modification for guys that spend all of their time in ultra deep, ultra dry, champagne style snow (we get it maybe once a season and it never holds for more then a day and we've concluded that everyone is stuck on those rare days with the stocker track so why not maximize performance for the rest of the enviroments). There is a computer model formula that Camoplast uses in it's design and then is tested for mtn applications in Colorado and it's a balance of many many aspects with the general goal to maximize forward vehical enertia. (like...snow moisture content, depth, lug length, lug pattern, lug angle, durameter throughout the lug, paddle thickness, paddle taper, vehicle HP, vehicle weight, ect ect) Polaris spec's their track for Camoplast and they manufacture it per request. The design spec's are from two different engineering inputs. (performance..cost..weight..durability..target environment...marketing versus competition)
Finally durability wise I've thrown no lugs or had no issues with failures in over 1200 miles on a stock 5.1 and 3000 miles on a CE. I've also spent consistant time well over the max recommended MPH (lake and trail testing) of both of those tracks to test heat build up, top speed, and how that relates to durability. Generally don't run the sleds through rocks and stumps at all out high speed but we all hit stuff under the snow in everyday common mountain free riding yet all of my lugs and screws are still in place. The conclusion there is also no additional risk of failure due to inserting screws.
Now lots of guys are simply trimming their stocker tracks and the known benefit there is mostly related to windage in the limited space of the stock IQ RAW tunnel. You'll see results but you can really feel how much more firm the lug is when you put in the 1" #6 screws. Still flexible and with some throw down at the belt but significantly more solid at the business end. Which in the field netted a higher performance machine.