I believe your story 100%. And the diagnosis on this is probably going to be very difficult for the affected sleds like yours and I can understand exactly how you feel. I was one of those idiots that snowchecked a 2005 Skidoo RT 1000 back in April 2004. 2 years of runnability issues, pulling my hair out, etc. and the complaint's sound identical.
The "change in engine tone" with lower RPM is the big one in my mind. I'd hope the people that have actually had a loss of RPM on 2005-2015 Polaris CFI's realize they never heard the "change of engine tone" with a worn belt.
This is exactly "one" of the issues we were having in 04-05 and 05-06. I was a little skeptical when I saw the electric exhaust valves on the new 800HO. The Skidoo RT's had notorious issues with theirs in the beginning and this "change of tone" from the motor being reported and accompanied with the loss of RPM's would require adjustment of the valves. Tempermental. I was adjusting valves on a weekly or monthly basis.
Could this be an exhaust valve and/or control issue? Absolutely! DTR has seen it.
The next thing that caused this issue: Exhaust system....mostly silencers that created weird pressure issues which then would cause the exhaust valves to go wacko. You could take a perfectly good running 1000 and put twin pipes on it and have the exact same complaint that these guys are having.
Could this be an exhaust system/pressure/or temp issue? Absolutely!
Tony mentioned a possibility of the electrical system.....Ding Ding Ding....Polaris has been very weak with their electrical systems. Anybody that does driveability work in automotive/transmission and chases wires and sensors for a living absolutely laughs at the Polaris electrical system. We all know how weak the Pro is for available power. Now Polaris has added an electric oil pump ECU Controlled and electric controlled exhaust valves again ECU controlled. This is not the simple on/off exhaust solenoid of the Pro.
So the big question is....What did Polaris do different in the Supplying Power to all of the extra electrical stuff on the 800HO? On this type of system, any type of runnability problem could present itself if there is not enough power/voltage/noise, etc. to run all of the added electrical components. Something the RT 1000 was plagued with as well...intermittent loss of RPM's with everything sound. Major rework of the ground system solved by some guy back east fixed what was causing low voltages, etc.!!!!
I think we must also consider that this might be an electrical noise issue. Electrical noises will wreak havoc on TPS and VSS signals. Early Cummins diesels and some Powerstroke's have been inflicted with impossible to solve runnability engine/trans control issues only to find out that the electrical system was louder than a Ted Nugent concert. I installed a noise filter on a problematic TPS sensitive Pro 2 years ago. Same fix I came up with on those trucks.
Polaris might get lucky and find out this is a mapping issue causing a hot pipe to go cold or remap the opening/staging of the exhaust valves. if so then a simple reflash would take care of it. I also think we should take it easy on the guys that did shell out $14K this year and are having problems.
I was really hoping Polaris (who already builds the best handling and riding machine) would bring us a 21st century electrical system in these sleds. Take a good look at an ETEC and compare. I am convinced if they did, alot of the weird complaints would vanish.