Install the app
How to install the app on iOS

Follow along with the video below to see how to install our site as a web app on your home screen.

Note: This feature may not be available in some browsers.

  • Don't miss out on all the fun! Register on our forums to post and have added features! Membership levels include a FREE membership tier.

800cfi torque specs cyl+head bolts ?

anybody have the torque specs for cylinder and head bolts 09 800 dragon motor also do you use a sealant on head cover bolts ? thank you in advance -fix kit maybe dragon will run again!
 
This is from the 08 repair manual.

Fastener Torque Guide
COMPONENT 600 / 700 CFI 800 CFI 600 HO
CARBURETED
NOTE
Spark Plug 18 Ft. Lbs. (24 Nm) Apply Nyogel
Head Cover 25 Ft.Lbs. (34 Nm) Loctite 242
Cylinder Head Bypass Fitting 7 Ft.Lbs. (9.5 Nm) N/A
Bleed Screw 70 In.Lbs. (8 Nm)
Knock Sensor 168 In.Lbs. (19 Nm) Clean and Dry
Temp. Sensor 18 Ft.Lbs. (24 Nm)
EV Housing Base / Cover 12 Ft.Lbs. (16 Nm) Loctite 242
EV Bellows Nut 16 Ft.Lbs. (22 Nm) Apply Loctite 2760 to the
first 3 guillotine threads.
Cylinder Base Nuts 37 Ft.Lbs. (50 Nm) N/A 37 Ft.Lbs. (50 Nm)
Cylinder Bolts N/A 42 Ft.Lbs. (57 Nm) N/A
PTO Crank Seal Guard N/A 12 Ft.Lbs. (16 Nm) N/A
Intake Boots 9 Ft.Lbs. (12 Nm)
Exhaust Manifold 22 Ft.Lbs. (30 Nm)
Oil Pump 7 Ft.Lbs. (9.5 Nm)
Water Pump Cover 9 Ft.Lbs. (12 Nm)
Recoil Housing 9 Ft.Lbs. (12 Nm)
Recoil Hub 9 Ft.Lbs. (12 Nm)
Flywheel Nut 90 Ft.Lbs. (122 Nm) Loctite 242
Magneto 12 Ft.Lbs. (16 Nm) 5 Ft.Lbs. (7 Nm) Loctite 242
Crankcase
M6
M8 22 Ft.Lbs. (30 Nm)
9 Ft.Lbs. (12 Nm)
Apply Loctite 242
22 Ft.Lbs. (30 Nm)
Apply Loctite 242
Engine Straps 30 Ft.Lbs. (41 Nm) 45 Ft.Lbs. (61 Nm) Loctite 242
Water Pump Impeller 10 Ft.Lbs. (13 Nm)
Fuel Rail 9 Ft.Lbs. (12 Nm) N/A
Crankcase Drain Plugs 60 In.Lbs. (7 Nm) Apply Pipe Sealant
Air Intake Gear Clamps 11 In.Lbs. (1.2 Nm)
 
Premium Features



Back
Top