how to repair a crunched sled

Amsnow
12. Bellypan And Skid Plate
12a. There are two sets of rivets holding the bellypan in place-some on the top and some on the bottom. Start on the top. Again, whenever you see a rivet in the bellypan, drill it out. Continue to drill out allthe rivets until the flange comes out.

12b. Tip the sled up on its side.

12c. Drill out any rivets holding the skid plate in place. Removethe nut and bolt on front of the skid plate and slide it off. Inspect itand set it aside.

12d. Once the skid plate is removed, continue drilling out therivets on the bottom of the bellypan.

12e. When all the rivets are removed, before the bellypan canbe taken off, remove the rear bolt which connects the foot rest assemblyto the trailing arm. It is connected with a 5/8-inch bolt. Once the boltis removed, slide the rear of the trailing arm off. Repeat on opposite side.

12f. Pry the bellypan off with a screwdriver. It should come off easily.

Now that your sled is dismantled, carefully inspect each part in yourpile and determine which ones have to be replaced.

If you are looking for parts for your Ski-Doo, the best place I've foundis HLSM Online (www.hlsm.com). On this site you can see how much the parts are going to cost, then you place your order and they ship it right to yourfront door. To order parts for other brands, your best bet is to go through your dealer.

While you're waiting for your parts to arrive, this is a great time toclean up the sled. If you are going to take the time and effort to do theproject, then you should make it look good.

Once you receive your new parts, to reassemble the sled, follow these exact steps backwards- starting from the outside and working in.

When you're finished, stand back and admire your work. Once you get the sled reassembled with all your new parts and you open the hood for the first time, you'll think, "Wow! This looks great!"
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