Install the app
How to install the app on iOS

Follow along with the video below to see how to install our site as a web app on your home screen.

Note: This feature may not be available in some browsers.

  • Don't miss out on all the fun! Register on our forums to post and have added features! Membership levels include a FREE membership tier.

What's the voltage supposed to be?

skibreeze

Well-known member
Lifetime Membership
On the 3 yellow wires coming from the stator? I can't find it in the service manual. Mine reads @ 9 VAC.
 
I see that, but it is not the answer that I need. The red wires are the ones that provide the 14.5 VDC. That is after the voltage regulator. What I need is the proper VAC reading coming from the yellow wires. If you look at page 4.27 under Regulator/rectifier connections, you will see it just says VAC from stator charge coils. I need to know what the actual output is supposed to be.
 
I see that, but it is not the answer that I need. The red wires are the ones that provide the 14.5 VDC. That is after the voltage regulator. What I need is the proper VAC reading coming from the yellow wires. If you look at page 4.27 under Regulator/rectifier connections, you will see it just says VAC from stator charge coils. I need to know what the actual output is supposed to be.

ski, polaris doesnt give a voltage..all testing is based on ohms readings...
 
Reading ohms doesn't tell me if it is actually putting out the correct voltage. After 10 pistons, Polaris has basically said FU on warranty, so I need to know what the actual voltage is supposed to be.
 
Reading ohms doesn't tell me if it is actually putting out the correct voltage. After 10 pistons, Polaris has basically said FU on warranty, so I need to know what the actual voltage is supposed to be.

have you pulled the ecu and regulator and looked at the backsides? if they are overvolting they will show bubbled/blackened sealer on the backsides..if you cant get numbers by saturday I can test mine and give you volts(just replaced my stator due to loosing the 5 tooth pickup...)
technically speaking if the ohm readings are within spec at temp the stator should be good though....
 
I have 2 regulators and 3 ECUs to swap out, none show any signs of issues and the sled has scored pistons with them all.
 
I have 2 regulators and 3 ECUs to swap out, none show any signs of issues and the sled has scored pistons with them all.

ski...lets go thru the basics..have you checked tps?, fuel pressure,fuel filter, egt ohms, air temp sensor ohms, whats the scores on the pistons look like? lean?, lack of oil?, overheated? on my mud buggy running a injected big block chevy, if I got the tps wet it would go totally eratic runability wise(after the tps dried out in the shop), only way I could cure it was to replace it..have seen several 800 cfi's now that had air temp sensors and egt sensors that tested perfect but caused eratic runability problems..changing them cured all issues..
 
ski...lets go thru the basics..have you checked tps?, fuel pressure,fuel filter, egt ohms, air temp sensor ohms, whats the scores on the pistons look like? lean?, lack of oil?, overheated? on my mud buggy running a injected big block chevy, if I got the tps wet it would go totally eratic runability wise(after the tps dried out in the shop), only way I could cure it was to replace it..have seen several 800 cfi's now that had air temp sensors and egt sensors that tested perfect but caused eratic runability problems..changing them cured all issues..

TPS verified with analog yesterday, butter smooth.
Fuel pressure 58 lbs, never wavers
New fuel filter within the last 250 miles, less than 500 miles before that.
EGT not checked recently
Air temp not checked

I know that the pistons are lean scored by the lean wash and the AFR readings going thru the roof for some unknown reason on an intermittent cycle.
 
TPS verified with analog yesterday, butter smooth.
Fuel pressure 58 lbs, never wavers
New fuel filter within the last 250 miles, less than 500 miles before that.
EGT not checked recently
Air temp not checked

I know that the pistons are lean scored by the lean wash and the AFR readings going thru the roof for some unknown reason on an intermittent cycle.

ski when the A/R goes thru the ceiling how full is the fuel tank?...kinzer was having problems with that last season....
on the tps ..have you checked base setting yet?
 
ski when the A/R goes thru the ceiling how full is the fuel tank?...kinzer was having problems with that last season....
on the tps ..have you checked base setting yet?

My trail tank was 1/2 or so. I also used to have an issue when at that fuel level but that was with the original filter and only when climbing at WOT. This is totally different. I have ridden it 5 full days after the update was done with no issues. Then on sunday toward the end of the day it started going lean but mainly in the mid throttle position, the AFR's were still good at WOT. I spent the 10 miles to the truck either WOT or off the throttle to make it back with decent AFR's.
 
My trail tank was 1/2 or so. I also used to have an issue when at that fuel level but that was with the original filter and only when climbing at WOT. This is totally different. I have ridden it 5 full days after the update was done with no issues. Then on sunday toward the end of the day it started going lean but mainly in the mid throttle position, the AFR's were still good at WOT. I spent the 10 miles to the truck either WOT or off the throttle to make it back with decent AFR's.

ski, can you put a fuel guage on while you ride..almost sounds like either the pump is dying when hot, or maybe the pressure regulator in the pump is hanging open..could also put a volt guage to the pump and watch for voltage drop when it goes lean....
 
Last year I safety wired a fuel pressure guage up so I could see it while riding. It never wavered, even with a filter that was restricting flow. I have not looked at voltage during riding it. Even the fuel pump assy has been replaced with no fix.
 
Last year I safety wired a fuel pressure guage up so I could see it while riding. It never wavered, even with a filter that was restricting flow. I have not looked at voltage during riding it. Even the fuel pump assy has been replaced with no fix.

ski..it sounds like you have covered almost if not all the bases already..I wonder if it has to do with the wire harness..rub thru, broken wire internally, corrosion on th econnectors?..something you might try ..our napa sells this stuff..its made for computer repair from water damage...the stuff is amazing..i use it on everything I touch that involves electricity...might be worth getting a bottle and doing every connection on your sled..just to see what happens..its called stabil 22..and it is awesome stuff...
http://ralaudio.com/stabilant-22-contact-enhancer-m-2.html
 
I do need to ride it more to test some other things, Yesterday I went thru and put dielectric grease on most of the connectors. Extremely frustrating for sure.
 
I do need to ride it more to test some other things, Yesterday I went thru and put dielectric grease on most of the connectors. Extremely frustrating for sure.

I know..I have been working on automotive electrical/computer/injection since they came out..been there..try the stabillant..it might surprise you..it looks like water..but it works....would not believe how many issues it has resolved for me over the years....
 
I still can't figure out why it is so intermittant. I'm at the point that if I could get 6k for the sled I'd jump for joy just to be rid of it. I can't imagine trying to sell it, when the prospective buyer says "Have you had any issues?"
 
Premium Features



Back
Top