I'm sure most of us are in some phase of preparing our sleds for the upcoming season, and it never fails that when you start working on something you always run into problems, even doing the simplest things. So if you have any slick tips or tricks you have come up with, post 'em up. I'll start with a simple one-
Last night I was installing new grips on my sled. Removed the outer portion of the handlebar hooks (leaving the other part inside the bar), slide old grip off, install new grips... go to reinstall the hooks and the one on the right hand side was sticking out about 1/8" from the end of the bar because the inner part of the hook was stuck inside the bar. So I found a long bolt with the same threads, a nut, and 2 fender washers and rigged up a puller. Thread the nut onto the bolt a ways, and put the 2 fender washers under it (one wasn't strong enough this time around). Thread the bolt into the stuck piece inside the bar until you are sure it's all or most of the way through (don't wanna strip the threads), then bottom the fender washers and nut up against the end of the bar. Hold the bolt with one wrench and tighten down on the nut with another, and as you do it will pull the stuck bar end piece out. Once I got the insert to the end of the bar, I was able to tug on the bolt and it popped right out. I cleaned up a small ridge inside the bars with a chainsaw file and it slid back in easily without getting stuck again.
One more- WD-40 works great as grip glue. Just spray some inside your new grips before you slide them on- it makes sliding them on easier, and when the WD-40 dries it helps adhere the grip to the bar.
Last night I was installing new grips on my sled. Removed the outer portion of the handlebar hooks (leaving the other part inside the bar), slide old grip off, install new grips... go to reinstall the hooks and the one on the right hand side was sticking out about 1/8" from the end of the bar because the inner part of the hook was stuck inside the bar. So I found a long bolt with the same threads, a nut, and 2 fender washers and rigged up a puller. Thread the nut onto the bolt a ways, and put the 2 fender washers under it (one wasn't strong enough this time around). Thread the bolt into the stuck piece inside the bar until you are sure it's all or most of the way through (don't wanna strip the threads), then bottom the fender washers and nut up against the end of the bar. Hold the bolt with one wrench and tighten down on the nut with another, and as you do it will pull the stuck bar end piece out. Once I got the insert to the end of the bar, I was able to tug on the bolt and it popped right out. I cleaned up a small ridge inside the bars with a chainsaw file and it slid back in easily without getting stuck again.
One more- WD-40 works great as grip glue. Just spray some inside your new grips before you slide them on- it makes sliding them on easier, and when the WD-40 dries it helps adhere the grip to the bar.