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PowderKeg and Fuel Keg install on 2011 PRO RMK

B

barry1me

Well-known member
So today I got a nice package in the mail that I was looking forward to. I recieved the Powderkeg and Fuel keg storage for my New RMK. When I first saw how the design of the hard case and interlock between the fuel caddy I thought this looks like a pretty cool product. Anyhow Here are some pictures of the install and my thoughts on this product. First thing I did was take it all out of the box and packaging. All of the hardware, instructions, and Avy shovel is inside the storage compartment

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The Powderkeg setup for the 2011 PRO RIDE RMK includes a different rear seat support as the stock seat support is not wide enough to allow the powderkeg to squeeze in between the seat braces. The seat brace that they include is made of aluminum and actually feels lighter then the factory brace.

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First thing to do is to remove the factory seat brace. This takes a 10mm socket. As you can see from the pictures below the brace Powderkeg includes is much wider then the factory brace. The Powderkeg brace bolts into the stock location of the stock brace. I had no issue with fittment on tunnel or on the seat.

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The Powderkeg brace is behind the factory brace. Notice how the Powderkeg brace has the tubing reduced where it mounts to the seat, this allows for clearance for the Fuel keg

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Then reinstall the Powderkeg seat brace in the stock location with factory hardware and a 10mm socket.

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The next step is to remove the front most bolt holding the running board support on the side of the tunnel with a 10mm socket wrench. You must do this to both side running boards

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Now you can slide the stainless steel keeper on the bolt and tighten it down with the existing hardware. Make sure you keep the keeper facing perpendicular to the tunnel so that the draw latch will attach to the keeper correctly.

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Now you want to find the 2 draw latches in the hardware that came with the Powderkeg and install both of them onto the Powderkeg storage container. You can see how these latches work by lifting the handle and twisting it. This action will explain the principles behind the latching mechanism. Powderkeg says you can use small dab of loctite on each screw but it isnt necessary. You will want to use bolt the allen head screw that holds the latch to the storage box first and then attach the threaded hex pin lastly. You will find out if you do the top one first you will not be able to tighten the bottom allen screw on. Install both Latches the same way.

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Latch hardware....Allen head screw and Hex head screw for Latch
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Now that both latches are installed you can now slide the fuel keg under the seat, and put the storage box on top to check for fitment. Everything fit together nice and snug for me.

You can see how the latch tightens by rotating the handle.

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NOTE: these latches can require a significent amount of force to tighten latch for the first time. The directions mentioned that, but I want to reiterate. After the first time of tightening down the storage box it seemed to work a little bit easier after that.

Powderkeg installed.

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The storage box lid opens pretty easy. Simply lift the handle and twist. The door will open.

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The next thing I did was check out how the fuel keg worked. It has a pretty nice carry handle built into it for ease of handling. Also Powderkeg includes a spout and a fuel cap. I will place the fuel spout in the storage box when not in use. The fuel container also is molded to accept the avy shovel from Powderkeg. The shovel comes in 3 pieces, is adjustable to 3 different length, sand looks to be a pretty sturdy shovel. Fairly lightweight as well.

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I wouldn't recommend refilling your sled without holding the fuel keg but It is pretty balanced when empty to sit on the seat.

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I Didnt have a lot of supplies next to me at the time I took the pictures but I did have a few water bottles and my snowbunje. I was able to easily place 4 20 oz water bottle, the snow bunje, the fuel spout, and the shovel head inside the storage box with room to spare.

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The last step to this project was to install the shovel between the fuel keg and the storage box on the RMK tunnel. Once these were in position I wanted to install the felt pads on the tunnel to protect the tunnel and the shovel blade edge from damaging eachother. The shovel needs to be installed in the downward position. If you want you can just install the handle between the storage box and fuel keg and place the shovel blade inside storage box.

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The finished project.....

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Shovel blade inside storage box

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Overall fit and finish of the powderkeg looks pretty good. I like how solid the hinges are on the door, and the robustness of the latching system. It also has a pretty small area it takes up as it pushes up under the seat. Considering you get a storage area, a shovel carrier, and a fuel caddy its a pretty nice piece as well as simple. I plan to get this in some powder soon to see how well it holds up against water intrusion and some offtrail abuse. Im fairly confident though it will take it. In case I missed anything let me know. Hopefully this is pretty cut and dry.

Grizzly Mtn sells these on here...im sure there are others as well but he is all I know of at this point
 
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Awesome product. They are the nicest people to deal with. Does the running boards attatch further back on a 163? The 155 doesn't seem to be able to use the front bolt. Maybe I need to loosen the seat bracket and push it forward. Hands down the nicest bag and fuel caddy system out there. Waterproof and you don't have to worry about tools rubbing a hole in your bag and losing them. They are as easy on and off as anything.They are a little more expensive but you get what you pay for. I've bought a bunch of $125 bags from ski-doo that were garbage. This is the last one a person should need to buy. I bought one for my cat too. It is way bigger than I expected. I also got two stackable fuel jugs. For the days I don't need to pack much I can just take the fuel jugs. The cat has lots of storage in the 10-11 seats anyway. The polaris one is about the perfect size.
 
awesome review

i have seen thier ad in magazines and wondered about them. This is one great system. thanks for the great review! after seening what this thing is all about and how versatile it is i think im gonna order one. love the shovel holder since im a flat land rider and dont need to carry my shovel in my pack unless i ride the mountains.
thanks again for the great write up.
 
I just found out that there may be a different keeper that bolts to front and rear bolt on running board attachment on the side of the tunnel. If I get them I will also show pics of those installed. Thanks for the kind words, this really is a nice unit.
 
Wow, great write up!!

All the pics are great too. That is a pretty neat set-up, think I'll go get a PRO just to install one of these things.:face-icon-small-ton

But seriously though, great job with all the pics, makes it VERY easy to follow along. :thumb:
 
that truly is an AWESOME looking unit! Congrats...

but guys, PLEASE dont carry your shovels on your damned sleds! It HAS to be in your backpack...you have that shovel to save your mate in an emergency, not simply to dig your own arse out of a stuck!

shovel on your back....please....just in case I need your help one day
 
that truly is an AWESOME looking unit! Congrats...

but guys, PLEASE dont carry your shovels on your damned sleds! It HAS to be in your backpack...you have that shovel to save your mate in an emergency, not simply to dig your own arse out of a stuck!

shovel on your back....please....just in case I need your help one day
Or do like I do..one in the avy pack..one on the sled..much easier(and safer) then taking the pack off everytime you need a shovel...plus..in a nasty situation..a second shovel might just come in handy...
 
having used one of these i know that i can get the shovel off of that a lot faster than a ican get one off of my back and set up then undoing the two FAST clips and your ready to go
 
Or do like I do..one in the avy pack..one on the sled..much easier(and safer) then taking the pack off everytime you need a shovel...plus..in a nasty situation..a second shovel might just come in handy...

I carry one on my back also
 
tree_Climber: but what if you are separated from your machine? I see the reasoning behind having it on you and not your sled. What about one of those two handed plastic shovels without a handle. That would be light and fit the back pack easily.
 
I've had friends that have had their sled buried and shovel was in sled. I hate digging my shovel out of backpack so we got the shovel with the powder keg too. Either wear your shovel on your back or have two.
 
Hey super cool system..elaborate manufacturing and looks like very well engineered..I'm super impressed!

Yes crew you get in a bad deal and sometimes you aren't with your sled or can't get to it fast enough. When the world goes mad sometimes you are running for your life not riding off! First metal blade avy shovel should be with your person/ next to your probe...a nice super light ortovox lexan shovel on your sled isn't a bad deal as your sled getter outer. Or don't get stuck...but who can do that?
 
i have seen thier ad in magazines and wondered about them. This is one great system. thanks for the great review! after seening what this thing is all about and how versatile it is i think im gonna order one. love the shovel holder since im a flat land rider and dont need to carry my shovel in my pack unless i ride the mountains.
thanks again for the great write up.
X2 that looks sweet! my next mod forsure!
 
I have 2 trips with the powderkeg and have had no issues with it. the latches were working perfect in -15F weather on the last trip. I have gotten a lot of compliments from people that have seen it. One thing that is also nice is that I have had this sled in a lot of powder and have had ZERO water or snow inside of the storage box. Latch mechanism hasnt frozen up or gave me any issue either.
 
Barry, great write up and thanks for mentioning that I have a dealership for these powder kegs as well. Hope you enjoy your powder keg and if anyone is interested in one send me a PM and I will be glad to work with you. Jim
 
I own a new 163 Pro as well and I installed one of these set ups on it. Very easy install and very easy to get on and off of the machine. I carry the shovel under the storage compartment and I also carry one in my back pack. Have been using it for a month now and have not had any problems with moisture getting inside and it rides perfectly on the sled and there are no leak issues with the fuel can. The only negative comment I had was be the price tag but once I recieved it, put it on the sled and tried it out that was no longer an issue. Well built and functions great. Defintely recommend it.
 
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