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Polished Tunnel Pics need Rear cooler help

Just finished polishing the tunnel on my 05 RMK 151, I dont know what to do about the rear cooler.. sand and paint, or sand really fine and polish? Anybody done either? Anyways, here is what I have so far;

RMKLeftBack.jpg


RMKLeftSide.jpg


RearAbove.jpg


RMKLeftRear.jpg
 
It can be polished.

I will take better pics of mine tomorrow but all I did was keep polishing and polishing till it shined. took about 10 mins for the whole thing. Its got a deeper polish to it.

I used a mothers ball and mothers mag and alumium polish.

451049852_1571985286_0.jpg
 
That looks great... I will definetaly be polishing it. I have a question; is there a relay anywhere near the tailight from the factory? Mine came with an aftermarket tail light and a relay between it and where the wire goes under the gas tank... was this just added in for the aftermarket tail light? Thanks guys.
 
There are 3 wires that come out from under the gas tank at the rear, they run in to a relay that is located under the rear gas rack then to the aftermarket LED tail light. Doesn't look stock, and I dont think it is.

Polishing did take a very long time, but I did not have to wet sand anything, other than where the decals were.
 
I did mine once over but it didnt come out like that.what did you do to make it come out that clear? I dont know on the wiring as mine has the stock tail light.is yours not working
 
I had to go over the entire thing twice, also I used a buffing wheel on a angle grinder, after it was polished I used Mothers wax on it... RPM is good for polishing aluminum. I am going back to a stock type tail light, so am going to use stock wiring.... if I can figure out how it was.
 
I had to go over the entire thing twice, also I used a buffing wheel on a angle grinder, after it was polished I used Mothers wax on it... RPM is good for polishing aluminum. I am going back to a stock type tail light, so am going to use stock wiring.... if I can figure out how it was.
do you have a manual that should show you how
 
The stock wiring is three wires into the connector in my picture then to the stock tail. In order to run the LED tail on a CFI to make the current constant(I believe?) You probably don't have the connector anymore unfortunately. But just hard wire with a good solder job and you'll be fine

451119301_1572244481_0.jpg
 
I had to go over the entire thing twice, also I used a buffing wheel on a angle grinder, after it was polished I used Mothers wax on it... RPM is good for polishing aluminum. I am going back to a stock type tail light, so am going to use stock wiring.... if I can figure out how it was.

I've got a stock tail light assembly if you need one...just cost ya shipping:beer;
 
heres mine

here is what i ended up doing with mine..

i really wanted to powder coat it, but i dont want to go buy a carbide drill bit and mess around with it and chance breaking something...cause i ALWAYS do, lol..

just used super high heat resistive paint (for BBQs)...up to 1200 degrees..i used it before on my zx9r motor and it looks great still and never a problem..

or polish it for hours, lol

pretty good match to the bedliner color ;)

cooler.jpg
 
That looks good painted, I will try to give it a polish, if that doesnt work I will paint it.

I ran my sled without a tail light, I might not even put one back on... if I just block off the wires to the tail light would that give me any problems? (Other than not having a tail light, lol.)
 
Sled looks awesome, I didn,t know you could polish the heat exchanger, that will look great. The relay was added to make the led work, Polaris uses a switched negative to operate the brakes so a relay is needed. Before you run with no tail lite I would move the relay to under the seat or somewhere and I heard of a guy running the wires under the tunnel in some sort of loom.
 
thanks, yah now I have the wires come from under the gas tank and into the storage compartment under the seat so I have room for the relay in there, will probably mount the led light just under the seat. i will post pics when finished.
 
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