Great write up, very detailed and informative But I will have to say that I love the KX450fi they are exellent bikes for snow and I picked my 09 KX450 for $3,900.00 and it had 50 hrs on it. Installed My Mountain Horse kit a KTM thermostat, some foam in the air box and got in 16 rides on it this winter and no problems.
If the CR500 doesn't live up to my expectations the KX 450 will be my next purchase. The only thing I don't like about the 450 race bikes is that they require more maintenance which adds up in cost really fast and the FI bikes like to fill the crankcase with gas if the engine isn't warm enough. Did your addition of a thermostat completely solve that problem?