I have kinda put the hood aside for now. I am unsure what I want to do. I have thought of a couple things but I am afraid that I will not yeild much weight loss. I did once build a mesh hood for a ski doo s-2000 chassis summit I had. I am kinda thinking about going down that road instead. I know it will be light. I know I can drop likely 14lbs with it. I know that it will allow a ton of heat out. I know it will not look as cool as the stock hood does. . . . but 14lbs off the front of this sled will be substanial about would bring my total weight loss just with big components into the 45lb range.
Battery -12lb
exhaust -12lb
Floats -4lbs
mesh hood -14lbs
wheels out of skid -2lbs
tailight/snowflap -1-2lbs
I managed to break the lens on my tailight last year so I pulled it off the sled tonight. I also pulled off the snowflap. I would bet between these two things a guy could have a 5lb snowball back there. THe taillight would hold snow, the snowflap would hold snow and when stuck left nowhere to grab onto the bumper. Also removed the wheels in the skid last night, found one broken. These likely held more snow in the skid as well. I plan to pull the suspension apart and powdercoat all aluminum. Should help with keeping the snow from making a giant 30lb snowball in the suspension. Also thinking about wrapping the inside of the tunnel with an adhesive plastic film to keep the snow from sticking.
HEre is a pic of the tunnel without the tailight. Looks so much cleaner. I am going to mount a small LED taillight right under the seat in the back. Should be slick.