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What I'm having a hard time visualizing is why the tunnel would "spring" apart a little when you loosen the DD. FROM PAUL: IT DOESN'T. IT SPRINGS INWARD ON BOTH SIDES WHEN YOU LOOSEN THE DD MOUNTING BOLTS. I ADDED SOME PHOTOS TO MY PREVIOUS POST TO CLARIFY.
The tunnel is not bolted to anything? YES - IT'S BOLTED TO THE BRAKE HOUSING ON THE RIGHT SIDE AND TO THE DD ON THE LEFT SIDE.
I'm not doubting the tunnel sprung out, just wondering if something got bound up during assembly and if the mere fact of loosening all the bolts holding the DD, and maybe the brake side shaft bolt, and then re-tightening all of them would alleviate some of the stress on the bearing? NOT LIKELY - NEVER SAW THAT.
Maybe this is why the 5203 recommended installation procedure is to remove the DD first. I wonder if anyone who has the 5203 installed and has subsequently removed the DD cover, has noticed that the cover must be "sucked" up to the DD when installing or if the cover fit pretty snug before any of the cover screws were tightened. YES - WITH EVERYTHING ELSE BOLTED TOGETHER, THE DD COVER WILL NOT FIT PROPERLY WITH A TOO-LONG DRIVE SHAFT. THE 5203 BEARING CAN CAUSE THE SAME PROBLEM IN SOME SLEDS, WHICH REQUIRES A TRANSFER SHAFT TRIM JOB.
Further, I'm trying to envision bolting the DD back in place and what would cause it to press the tunnel any narrower. IT DOESN'T PRESS THE TUNNEL NARROWER. IT PULLS THE TUNNEL APART (WIDER).
Paul, looking at your pic's I didn't see the bearing shield on the brake side of your sled....Cat forgot to install the shield on my 11, so I thought, but I am starting to think they left it out to help fix the over wide drive shaft. Anyway you should get the shield, if you didn't get one and machine another .045 thousands from the brake side for the shield.
What are we talking about when refering to a bearing shield?
I stuck a webcam under my 2011 Snopro M8 and this is what the brake side bearing looks like in the tunnel. Does mine have this shield?
What are we talking about when referring to a bearing shield? I stuck a webcam under my 2011 Snopro M8 and this is what the brake side bearing looks like in the tunnel. Does mine have this shield?
IGBT: I don't think you have the bearing shield. My 2011 HCR is pictured below as it came from the factory, without the bearing shield. I don't have pictures on my computer with the shield in place, and I'm away from home on a job right now.
The steel bearing shield covers the rubber bearing seal and it flings dirt, snow and water outward, away from the (rubber to steel inner race) sealing interface. Without the shield, a stick could get jammed in the rubber seal and ruin it, letting the grease out and crap it.
I think I have the bearing shield on my sled but you guys tell me what you think. It is item #5 in the attached diagram.
http://www.arcticcatpartsnation.com...1d54cf/drive-train-shaft-and-brake-assemblies
... I had 0.060" machined off each end (0.120" total) and during assembly there was no more side load or springing effect with the drive set in place vs bolted down. This mod isnt rocket science or that difficult i just cant believe how beat to death and how much space has been wasted on this issue is with so many people still stunned on how to fix this.