so here is an update
Received my parts back from the coater today. Overall I am quite pleases with the way they turned out, a few small blemishes but most are in places no one will ever see.
Here is what I have learned after receiving the parts back and so far with putting the front end back together.
1- its pretty pointless to tape off most areas, bushings still go in to all the a arms, balljoints still slide in where they need to (more or less). I'd say there are only 3 areas that will cause any concern
a) where the lower ball joint presses into bottom arm, I removed my ball joint and made sure no coating would get in here, others have opted to leave the ball joint in, to each his own. If you remove, don't get paint in here, its tight enough as is
b) I had to sand off some coating where the spindle attaches to the lower ball joint. This is a very tight spot to start with and the addition of a powder coat made it too tight to go back together, so out came a drill with a sanding attachment, simply removed a small amount of coating and it all slid back together
c)the threaded area where the shock bolt attaches to the lower arm - not necessary to tape off, I tapped it out and it worked great (on the second side I put back together) On the first side I figured I would be able to simply thread the bolt in and out a few times and I would get the coating out. WRONG. I ended up snapping the bolt (under what I thought to be low amounts of torque) Maybe it was a crappy bolt, maybe not, but tapping the second side out sure was alot easier. IF you snap this bolt, you have a certified nightmare. Took about 2 hours to get it all drilled out and removed and the threads properly cleaned. I learned my lesson.
Now as for what I have put back together:
I simply used to properly sizes sockets and a vise to press my ball joint back into the lower a arm, then attaches the snap ring. Simple. Every thing else is just remember where to bolt things, add some grease and a little locktite and reassemble. Note that so far I only have the front suspension and bumper reattached
Tomorrow I will tackles the rear skid and give some feedback and some final pictures and more write up. I took a few pics, should have a finished pic then as well