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Track porting pattern

T

TLKDPROD

Well-known member
I am about to port my track and I was reading what the 2 skiers had to say about track porting on some other threads on the sno-west forums last saturday... pretty interesting and damn I'm glad our Hawk forum doesn't have nearly much BS as some of the threads on the other sled forums !

So, according to what I red. I kind of came to the conclusion that the only stated positive point that everybody agrees on is that track end up being easier to spin for 2 reasons: more flexible because of "reduced section" to bend and a LITTLE less weight (about 2.5 pounds on a 162 apparently)

Snow build up : a guy called BS on that because him & his brother had the same sled, him ported and his brother unported and they ended up having the same amout of snow build up in their track... Some other said it worked great... but never had a real point of comparison. And I think that this may be a problem with the new ZX2 susp, if you end up with a big block of snow down there that you can't get rid of because everything is so enclosed... I'm questionning the weight saving... Anyway that's another debate...

The main point of my thread here is the following:
One of the problem a guy mentionned was that he noticed a little vibration that came from the idler wheels running over the holes (He figured that vibration came from there cauz he switched to an unported track and vibration stopped) Now let's be clear, the rear idlers are not really a problem because they're big enough in diameter not to go deep enough in the holes to affect something.

SO, In order to avoid that problem, I did a template today that allowed me to figure out where I should port and which size I should port so the idlers don't run over holes. I figure I would share it with "that great Snow-Hawk community of ours ! " ... There's the .pdf print pattern attached below that I did on AutoCad.

And of course, the correct way to port a track according to the sled guys is to, first, grap a few beers, then take a hole saw, grind down the teeth and sharpen the end so you have one sharp "circular cutting edge" and just "drill" your way down the track. The friction creates smoke and apparently burns the hole through the track and "cures it" at the same time. You can also get the Diamond extreme porting tool but only available as 1.25" size.

Have fun, hope it'll be useful for someone !
 

Attachments

sweet

nice when some one else dose your work four u, thanx 4 the template. my freind alex did his sled track last year. sharpened back side of teeth on holesaw and ran drill in reverse. still smokes a little but cuts alot faster!
 
porting

my friends m7 has 1 1/8 holes and his idlers run right over some has over 1500 miles on with no problems the pattern I used 3 1inch holes the top idlers do not touch holes but back ones touch a little. not worried about it
 
If top idlers don't touch holes I wouldn't worry about it either. I was concerned about the very top ones that makes the "track triangle corner" the most. If they'd be runnig over holes... well they'd be running into the holes... and now we would have a problem for sure !

By the way, I think it's the same but I did this pattern for the std aluminum suspension. I bet that with the knob design on the track, ZX2 and std alu MUST be the same wheel patern... I guess... !
 
Job done.

Just finished porting my track with the 5/8"-1"-5/8" pattern. I actually had to take a 3/4" hole saw because I couldn't find a 5/8". Bottom line the hole is super close to 5/8 anyway !!!

I ended up with a large Tim Hortons coffe cup full of "track timbits" ! That represenets about one pound and a half.

What I notice is the track is Waaaaay easier to spin because it's more flexible.

Can't wait for snow to try it...
 
I'm not sure I get this track porting......

What is the real value to the SnowHawk other then Lighter Weight and it spins better? - seems like alot of work for what?

-Doesn't it make your track weaker?

Hawk-on
 
not really lighter, 1.2lbs maybe, BUT track turns freer and it does clear more snow. I dont care what anyone says It does. Sometimes it doesnt look it, but in most occasions it will. Why would OEM be doing it, if it was just for a 1lb reduction, no, wouldnt be enough to justify the cost for them to cut the holes
 
opinion

I think with the zx2 it will make quite a difference. the rails are very tall and solid so snow will not fall out at all. I was told that for every pound of rotating mass takes 7hp.. good luck to alll
 
each pound is 7hp! way cheaper and more reliable than motor work....drill away! anybody know if it affects the longevity of the track if you ride hard pack trails and rocks etc?
 
rotational mass!

lighter = better acceleration!
like running lighter flywheel.
 
long lasting

my buddie did his m7 from new has around 2k on it with no problems and he use 1 1/8 holes
 
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