Mag Well-known member Lifetime Membership Dec 19, 2010 #2 ENGINE SPECIFICATIONS Fastener Torque Guide COMPONENT 600 / 700 CFI 800 CFI 600 HO CARBURETED NOTE Spark Plug 18 Ft. Lbs. (24 Nm) Apply Nyogel Head Cover 25 Ft.Lbs. (34 Nm) Loctite 242 Cylinder Head Bypass Fitting 7 Ft.Lbs. (9.5 Nm) N/A Bleed Screw 70 In.Lbs. (8 Nm) Knock Sensor 168 In.Lbs. (19 Nm) Clean and Dry Temp. Sensor 18 Ft.Lbs. (24 Nm) EV Housing Base / Cover 12 Ft.Lbs. (16 Nm) Loctite 242 EV Bellows Nut 16 Ft.Lbs. (22 Nm) Apply Loctite 2760 to the first 3 guillotine threads. Cylinder Base Nuts 37 Ft.Lbs. (50 Nm) N/A 37 Ft.Lbs. (50 Nm) Cylinder Bolts N/A 42 Ft.Lbs. (57 Nm) N/A PTO Crank Seal Guard N/A 12 Ft.Lbs. (16 Nm) N/A Intake Boots 9 Ft.Lbs. (12 Nm) Exhaust Manifold 22 Ft.Lbs. (30 Nm) Oil Pump 7 Ft.Lbs. (9.5 Nm) Water Pump Cover 9 Ft.Lbs. (12 Nm) Recoil Housing 9 Ft.Lbs. (12 Nm) Recoil Hub 9 Ft.Lbs. (12 Nm) Flywheel Nut 90 Ft.Lbs. (122 Nm) Loctite 242 Magneto 12 Ft.Lbs. (16 Nm) 5 Ft.Lbs. (7 Nm) Loctite 242 Crankcase M6 M8 22 Ft.Lbs. (30 Nm) 9 Ft.Lbs. (12 Nm) Apply Loctite 242 22 Ft.Lbs. (30 Nm) Apply Loctite 242 Engine Straps 30 Ft.Lbs. (41 Nm) 45 Ft.Lbs. (61 Nm) Loctite 242 Water Pump Impeller 10 Ft.Lbs. (13 Nm) Fuel Rail 9 Ft.Lbs. (12 Nm) N/A Crankcase Drain Plugs 60 In.Lbs. (7 Nm) Apply Pipe Sealant Air Intake Gear Clamps 11 In.Lbs. (1.2 Nm)
ENGINE SPECIFICATIONS Fastener Torque Guide COMPONENT 600 / 700 CFI 800 CFI 600 HO CARBURETED NOTE Spark Plug 18 Ft. Lbs. (24 Nm) Apply Nyogel Head Cover 25 Ft.Lbs. (34 Nm) Loctite 242 Cylinder Head Bypass Fitting 7 Ft.Lbs. (9.5 Nm) N/A Bleed Screw 70 In.Lbs. (8 Nm) Knock Sensor 168 In.Lbs. (19 Nm) Clean and Dry Temp. Sensor 18 Ft.Lbs. (24 Nm) EV Housing Base / Cover 12 Ft.Lbs. (16 Nm) Loctite 242 EV Bellows Nut 16 Ft.Lbs. (22 Nm) Apply Loctite 2760 to the first 3 guillotine threads. Cylinder Base Nuts 37 Ft.Lbs. (50 Nm) N/A 37 Ft.Lbs. (50 Nm) Cylinder Bolts N/A 42 Ft.Lbs. (57 Nm) N/A PTO Crank Seal Guard N/A 12 Ft.Lbs. (16 Nm) N/A Intake Boots 9 Ft.Lbs. (12 Nm) Exhaust Manifold 22 Ft.Lbs. (30 Nm) Oil Pump 7 Ft.Lbs. (9.5 Nm) Water Pump Cover 9 Ft.Lbs. (12 Nm) Recoil Housing 9 Ft.Lbs. (12 Nm) Recoil Hub 9 Ft.Lbs. (12 Nm) Flywheel Nut 90 Ft.Lbs. (122 Nm) Loctite 242 Magneto 12 Ft.Lbs. (16 Nm) 5 Ft.Lbs. (7 Nm) Loctite 242 Crankcase M6 M8 22 Ft.Lbs. (30 Nm) 9 Ft.Lbs. (12 Nm) Apply Loctite 242 22 Ft.Lbs. (30 Nm) Apply Loctite 242 Engine Straps 30 Ft.Lbs. (41 Nm) 45 Ft.Lbs. (61 Nm) Loctite 242 Water Pump Impeller 10 Ft.Lbs. (13 Nm) Fuel Rail 9 Ft.Lbs. (12 Nm) N/A Crankcase Drain Plugs 60 In.Lbs. (7 Nm) Apply Pipe Sealant Air Intake Gear Clamps 11 In.Lbs. (1.2 Nm)