For an entire skid, how much weight do you guys think is added by powdercoating?
That is one place anodizing has the edge, ZERO weight is added.
Good point.
On rails... Powdercoating added a bit over 3/4 lb for the 2 rails of a 155 IQ-RMK skid... compared to the weight before application.
A whole skid, once the paint is stripped to bare metal, would probably be in the neighborhood of only 1.5 lbs more than the stock skid with its painted parts... MUCH less than the snow/ice and snow that will stick to the skid.
The only thing in the skid that can be anodized are the aluminum parts; eg. Rails, cross shafts, axle... steel cannot be anodized.
If you are doing anodizing... Hardcoat Type III is the only way to go... there are also Teflon impregnated Type III's as well that are even more resistant.
In my experience, you do not have to pre-polish for TYPE-III... there really is not much porosity.... have a look at the HRP Spindles for the IQ's... Ice/snow really does not stick to them... and that is the more porous Type-II Ano.
Type I and Type II
DO benefit greatly from polish prior to application.
The body of a Fox Float Shock... Type-III... Not polished before Anodized (I've been to the factory and saw the boxes of bodies on the way to the Anodize)
Type 3 hard anodizing has a rockwell hardness of C65 -C70... in comparison to a grade 8 bolt at C35-C38. This is pretty darn scratch resistant.
The hardcoat Type III anodizing is the most durable of the two choices and equally less porous with as powder coating.... thus shedding ice and snow in a similar fashion.
Powdercoating is only as good as the application process as F-Bomb points out in many other great posts he has made on this topic... he has put WAY more research into this than most of us would dream of. The process that he uses is one of the most thorough that I've seen!
Good powdercoating and Type III are about a push on cost.
Powdercoating gives you color choices... Type III is only in black or shades of black.
Quote F-Bomb:
The only time hard anodize processes can even remotely compete with certain electrostatic powders is when the base metal is polished to a high shine
True for decorative Type I or Type II anodize.... not true for hard anodize...No polishing is needed... heck the Navy uses Type-III on their Arctic-bound ships and subs. specifically to inhibit ice buildup on deck mounted aluminum components.