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My solution to under hood heat and headlight delete.

So I added a marine bilge blower to my 12' RMK last year. Cut a hole in the clutch and had the fan blowing right down on the primary. Around 900 miles of hard mountain riding, I had warranty work that needed to be done so it got removed and put back to stock. We ride hard and my buddies would blow belts every 250-300 miles. During the 900 miles I changed belts a few times but didn't blow a single belt.

This year I decided to try something a little different......evacuate rather than try to bring cold air in. I have 1 vent on my clutch panel and a headlight delete kit, the rest is stock. I added a 4" bilge blower right below my secondary blowing OUT my footwell. I ran it the last 3 days in Revy in very deep snow on a belt that was old. I can tell you 3 things...

1. My left footwell didn't have any snow in it all day. I would stop after carving hard or sidehilling for 15-20 minutes and it would be completely clean while my right footwell was 1/2 full.

2. My clutches were hot but not nuclear and I tried my best to kill the belt.

3. My left foot was warm:)

So, for this next trip to the great northland, I went ahead and added a blower in the same spot on the right footwell. The 4" blowers flow 240cfm each vs 120cfm for a 3". They say they draw around 4 amps each which is perfect since I removed my headlight which draws 9 amps (55x2/12v). I have a 12w LED helmet light that draws 1 amp so I am electrically neutral!

A few things I will share....I did wire the blowers to a fused circuit with a 7.5A fuse and on the trailer it is fine. Also, the screws that hold the motor in the housing are not lock-tighted so you have to pull the fan and glue those puppies in there or they will rattle out and get stuck between the fan and the housing. Finally, I had to trim the one side of the housing for the left footwell so I had enough clearance with the secondary.

Cost for the Blowers at West Marine is around $30 each. Made the headlight delete myself.

If anyone tries it and it blows up there ECU, it's not my fault. I wouldn't recommend making any changes to your sled;)

Good luck and be safe!

Rt
 
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Great idea on the blowers.
very recently I have been looking real hard at the Polaris electrical system. If you pull power off of the estart harness plug you have almost 10 amps of good DC power without it running threw your ECU..Why take a chance?
 
Ok, here are the two fans. Like I said, your headlights draw 55/12=4.58 amps on low beam. These fans each draw 4-4.5amps and pump 240cfm which is a LOT. I wired into my headlights using a 50v rectifier from Radioshack. Hope it helps someone.

Rt

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Ok, here are the two fans. Like I said, your headlights draw 55/12=4.58 amps on low beam. These fans each draw 4-4.5amps and pump 240cfm which is a LOT. I wired into my headlights using a 50v rectifier from Radioshack. Hope it helps someone.

Rt

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Whats the purpose of the rectifier? Aren't the fans and lights both 12 VDC?
 
This is great news! My Nytro will go between 7 and 30 miles and will GRENADE a belt and like you said my clutches would be nuclear freaking hot. I tried a host of thing that didn't work real well but helped. This summer I was on the boat and one of the kids had hit the blower button mid day and I was on the back of the boat when I noticed it and was amazed at how warm it was in there. It was right then that I thought of exactly what you did but never actually considered going ahead with it. BUT after reading this I will be ordering a couple blowers and in 2 months when my sled gets put back together I will be doing this as well.. Thanks for sharing!
 
That's a great idea. What kinda boost do ya think he'll be able to hit? 1/4 Mabe 1/2 psi?

You might be unintentionally offending someone. It was just a couple years ago that an electric "blower" was being marketed just for that purpose with all sorts of claimed Hp. They kind of vanished now though.
 
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