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Recommendation 5: DON'T buy a head. An aftermarket head is the biggest waste of money on a Cat. High compression heads do not result in more track speed, and they cause all sorts of tuning problems, especially at high elevation. Not to mention making the motor more prone to damage from bad gas, mixture, and timing. Whatever you do, don't do a head AND pipes. One or the other. Most people don't realize that pipes increase the effective compression ratio.
If you do these things, you can stay with any new stock sled, including Dragon 8's, XP 800's, M8's and M1000's. (If you want to spend more $$$, pm me and I'll share how I set up my M7 to out-climb ANY non-turbo sled on the mountain.)
Recommendation 1: turn down the oil pump. I'm not sure about 2006, but 2005 M7's burned WAY WAY WAY too much oil. (I finally got rid of the pump altogether, and just premix.)
Recommendation 2: use Legend ZX-2R or ZX2-SR oil. They are the cheapest way to get a tiny bit more power, while also getting more protection and burning cleaner.
Recommendation 3: The weakest link on M7's (and all M sleds) is the secondary clutch, with is a piece of junk. The best cheap modification you can make on an M7 is to buy a twist spring secondary clutch kit. This allows you to use old Cat secondary clutch springs. There are several brands avaiable - ask any reputable Cat dealer.
Recommendation 4: Don't do ANY engine mods unless you are prepared to buy a Boondocker box and know how to tune a 2 stroke. If you buy a Boondocker and know how to tune, the best mod by far is Jaws twin pipes. They are FAR superior to other brands on the M7. If you ride at high elevation, get the big bore Jaws twin pipes (they were designed for the "big bore" 800cc kit before the M8 came out). Just with this mod, you'll kick butt on M8's... IF you get the clutching and fuel injection map correct (if you PM me, I'll be happy to send you my map settings). Contrary to one of the above comments, the Jaws twins are NOT "moddy". They are very tractable, smooth, and easy to tune.
Recommendation 5: DON'T buy a head. An aftermarket head is the biggest waste of money on a Cat. High compression heads do not result in more track speed, and they cause all sorts of tuning problems, especially at high elevation. Not to mention making the motor more prone to damage from bad gas, mixture, and timing. Whatever you do, don't do a head AND pipes. One or the other. Most people don't realize that pipes increase the effective compression ratio.
If you do these things, you can stay with any new stock sled, including Dragon 8's, XP 800's, M8's and M1000's. (If you want to spend more $$$, pm me and I'll share how I set up my M7 to out-climb ANY non-turbo sled on the mountain.)
First thing I'd get is the Holz suspension bracket for the rear suspension it raises the front arm up, they screwed up on the rear susps on the 05-06 M7s this bracket frees up the track when climbing and goin over bumps gain 5 mph and its under 50 bucks. next I would do a speedwerx ypipe and possible a speedwerx single pipe if u want to spend the money, dont do twin pipes they run like crap. the airbox i would put a 4 in inlet on the box CPC makes one. And then the most important is clutching this will make the biggest difference. I like the team adapter for the secondary, it adapts the clutch so you can run team springs(red/pink team spring). then run a slp blue/yellow in your primary with stock weights or 67.5g speedwerx weights. I have speedwerx weights in mine and love them made a difference. I tried a billet head on mine and i didn't like it detnated really bad, just cuting the head mildly is the way to go. I did the CPC fuel regulator on mine which is a manual adjuster for the fuel pressure which richs and leans it,but id probably do the boondocker box its safer. all this stuff improved my sled from 70 mph to 90 mph on the road and big difference on the hill. A few more things i did was a 3 in handle bar riser, simmon skis, drilled 1 in holes in the track 3 and 2 up the center, inner wheel kit two rear wheels inside, titanium springs on shocks and clutch springs, speedwerx reed spacers, black diamond lightweight drive shaft, 10.4 secondary clutch (all this extra stuff i just did havn't tried it yet) and also i took all of the padding and insulation off from inside the sled that was 4 lbs, and if got the THING can. if you put a single pipe on you need to change the helix and weights in your clutch I went to a 38 straight helix and 69.5 gram weights (speedwerx weights and dalton delix). If you have any questions email at hotrodprf@comcast.net