Ok, got enough pictures to share. The material used is:
1/16"x1/2"x3/4" aluminum angle 12" long
1" - 1/4" x 20 SS allen head bolt (shallow head inside for track clearance)
1/4 x 20 SS nylock nut
6 black zip-ties
roughly 27" piece of black rubber base cove molding with lip/toe
This is per side. I didn't have a measurement for the running board width with me when I stopped by the lumber yard to check out the cove base. I ordered in a 6" tall piece instead of the standard (in stock and in colors if you don't want black) 4". As it turns out, the cheaper and readily available 4" would work fine, but I used the 6" since I now had it. By the way, the 6" can be ordered in by the roll, which would be overkill or 4' pieces, so I had to order 2. The lip or toe of the molding works well for running up the side of the tunnel under the pinch point (aluminum bracket) and again for the rear tie in point.
My purpose was to keep snow from being thrown up from the rear radius of the track up onto the running boards and the rear portion of the sled and rider. Also, not knowing if this was actually going to work, or need minor adjustments, I have done no harm to the sled. I was able to use the 1/4" hole in the side of the tunnel to bolt the pinch bracket into, then used the zip-ties in the rear so the piece could move up and down the bumper a little if it needed to and also zip-ties through the two rear holes in the running board.
I think this will provide the protection I wanted yet allow some flop in the flap so that it will float around things, or not bust your shin if you bump into it.
With the rubber material being flat black (which blends nicely with the tank, seat and track) it does not show up very well in pictures without too much prep work and back-lighting I suppose. Last I remember, the aluminum was bought in a 4' piece so I could make enough for 2 sleds, and the 4" molding is about $0.89/foot. The bolt/nut and zip-ties are relatively inexpensive, so if this works, I won't have too much invested in it. I guess I will have just as much invested in it if it doesn't work too. Had to try it though.
Comments?