I have a 2006 rev 151 800ptek, it has a fair amount of mods but i was wondering what else i could do with it to improve the power, and the HP response? Any other mods that you can think of that are fairly cheap please tell me. Thanks!
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Run a thermostat delete and it will probably run a bit cooler.
Float the secondary.
Instead of an SLP intake, we closed off the instrument pod area, modified the top of the air box, ran a flexible tube up and into the pod, and now use the extra tach/speedometer hole as the main intake with some frogzskin over it. We also made a couple more intakes around it. We deleted the oil injection with a block-off plate, bottle, and pull rope bracket from the snow cross sled. I think that was a $150 mod, but the tiny oil bottle was like $42 or something. You could probably find a cheaper bottle. Also pulled all the foam from the belly pans and removed idler wheels. Get the shocks rebuilt! We did that all the way around on his and added some more damping shims to the fronts while we were at it. Install new springs in your clutches as I am sure your old ones have lost quite a bit of their force if you haven't changed them in a while.
Right now his sled handles way better than any XP I have ever ridden. He is so happy with it that he is putting a TKI belt drive on for next year and is going to ride it for at least one more season.
My buddy has an 07 Rev that doesn't have a thermostat from the factory and he is actually going to have the head machined to install one. I've seen his run too cold in deep powder before and he said he has actually heard of 07s like his locking motors up because of it. Not sure if the 06 is the same motor, but something to check on.
Ahh yes the Oil Inj Delete for sure.
Good idea on the gauge pod, like the BR Tech pod, I like it!
Revalves or even just a rebuild(if an X model) is past due on the sled, you're right. As are the clutches...
As for the belt drive, I'm just waiting for Tom to take my money!