What are your thoughts on using aluminum? TKS has been running a 1.25" aluminum drive shaft on one of the bikes this year with zero issues weighed it agains others and lightest by 2 lbs!
its more then capable of handling the power demands we are requesting from it. but probably would not hold up so good for a std 1" keyway drive, so splining or something of that nature makes it a little more of a PITA for mfg.
Aluminum shaft might be an option but I think a hollow steel shaft is stronger.
Center of shaft has zero stress so you can drill that out without loosing strength.
Our hollow 27 mm shafts with 7 tooth drivers came out at 1,97 kg or 4,34 lbs
Thats more or less same weight as a solid titanium shaft.
I don't know about the snowbikes. On the hawks Ive snapped 2 alu shafts and its a regular fail point. I think I would rather have a bit more weight than a broken shaft