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900 Liberty engine removal (2005)
1. Remove the hood.
2. Depressurize the fuel rail.
3. Drain the oil and fuel.
4. Unplug the air intake sensor from the air intake, located on the airbox.
5. Remove the air intake (plenum)
6. Remove the exhaust springs and remove the exhaust pipe and muffler.
7. Remove the air box.
8. Remove the pressure lines from the exhaust valves. This supply line goes to the EV solinoid.
9. Remove the drive belt.
10. Remove the drive clutch.
11. Remove the driven clutch.
12. Tie a knot in the recoil rope, remove the recoil handle and carefully route the rope through the chassis.
13. Remove the console
14. Drain the coolant.
15. Remove the coolant line from the throttle body (leave line hooked up to the coolant bottle and secure line away from engine).
16. Remove the oil supply line form the oil bottle.
17. Remove the seat and fuel tank.
18. Disconnect the throttle cable.
19. Disconnect the sensors that are connected to the engine. (Injectors, Water temp sensor, Stator connections)
20. Remove the right (A) and left (B) bulk head side plates.
21. Remove the rear motor mount bolts (C) and front motor mount bolts.
22. With a helper or lift remove the straight out from the bulkhead.
23. The front motor mount (D) will come out with the engine.
Why do you want to get the cyls honed if you are NOT replacing the pistons/rings..???
I also think it is best to pull the motor if you want to remove the cylinders... it is not very hard to get it out
Plus you will be able to check the motor mounts well, clean out the filth under the motor, replace all of the motor mount bolts with grade 8 fastners, clean the oil pump well etc etc.... easier to work on on the bench....
Also, when you pull the motor, remove and leave out the lower-most bolt in the recoil housing... this is impossible to remove unless the motor is out and does not compromise strength. Very handy when you break a pull start rope.
Also, you can tell if you have the 2006 pistons thru the exhaust port, without pulling the motor.......I recommend that you remove the Y-pipe.
Does anyone know the piston brand SPX.
Know the general discussion here says to use 2006 pistons.
Always looking for a better mousetrap !!!